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Sr Process Engineer Jobs in Maryland (NOW HIRING)

Peraton

Senior Process Engineer

Fort George G Meade, MD · On-site

$176K - $282K/yr

Responsibilities We are seeking a Senior Process Engineer to provide enterprise-focused engineering support to a government customer. You will apply process improvement (Pl), engineering ...

Peraton

Senior Process Engineer

Fort George G Meade, MD · On-site

$176K - $282K/yr

Responsibilities We are seeking a Senior Process Engineer to provide enterprise-focused engineering support to a government customer. You will apply process improvement (Pl), engineering ...

Amazon

Senior Process Engineer, Amazon Air

Baltimore, MD · On-site

$103K - $133K/yr

The Amazon Air (AIR) Process Engineer (PE) team is a group of leaders driving process stabilization ... with Senior and Regional leaders - Assess and optimize the processes and equipment used in the ...

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All JobsSr Process Engineer JobsSr Process Engineer Jobs in Maryland

Sr Process Engineer information

See Maryland salary details

$72.8K

$117.5K

$165.5K

How much do sr process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for sr process engineer in Maryland is $117,548.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,900.00 and $130,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What are popular job titles related to Sr Process Engineer jobs in Maryland? For Sr Process Engineer jobs in Maryland, the most frequently searched job titles are:
What job categories do people searching Sr Process Engineer jobs in Maryland look for? The top searched job categories for Sr Process Engineer jobs in Maryland are:
What cities in Maryland are hiring for Sr Process Engineer jobs? Cities in Maryland with the most Sr Process Engineer job openings:
Sr Process Engineer jobs near you
Infographic showing various Sr Process Engineer job openings in Maryland as of August 2026, with employment types broken down into 1% As Needed, 73% Full Time, 22% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $117,548 per year, or $56.5 per hour.

Senior Process Engineer

Syngene International Limited

Baltimore, MD

$103K - $133K/yr

Full-time

Re-posted 26 days ago

Job description

The Senior Process Engineer role exists to lead equipment readiness and process engineering activities required to support Bayview's manufacturing restart and ongoing operations. The position provides technical leadership for equipment specification, assembly development, consumable selection, startup readiness, and manufacturing support and alignment with Syngene's MS&T team. The role is also responsible for establishing equipment, connectivity, and automation standards to ensure reliable integration or process equipment with automation platforms and IT systems.

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