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Process Development Engineer Jobs in Massachusetts

Takeda

Downstream Engineer III

Lexington, MA · On-site

Join Takeda as a Downstream Process Development, Engineer III. As a solid professional, you receive assignments with objectives and goals, providing guidance to employees based on established ...

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Process Development Engineer information

See Massachusetts salary details

$49.7K

$111K

$166.6K

How much do process development engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for process development engineer in Massachusetts is $110,973.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,900.00 and $130,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

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Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Massachusetts as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $110,973 per year, or $53.4 per hour.

Manufacturing Science & Technology (MSAT) Engineer - Fermentation Process Development

Kula Bio

Natick, MA • On-site

$130K - $145K/yr

Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 27 days ago

Job description

Description

Manufacturing Science & Technology (MSAT) Engineer - Fermentation Process Development

Natick, MA | Kula Bio

Scale breakthrough biology into real-world impact.
Kula Bio is building a new platform for microbial bioinoculants that unlock nitrogen naturally - reducing reliance on synthetic fertilizers. We're at a critical stage of scale-out and looking for an MSAT Engineer to help transform our fermentation processes into robust, scalable production systems.

What You'll Do

  • Lead process transfer from R&D to manufacturing and own improvements      end-to-end
  • Redesign fermentation workflows to improve operability, consistency, and      scalability
  • Optimize processes for yield, quality, and environmental performance
  • Troubleshoot scale-up challenges and streamline production systems
  • Partner with engineering firms, manufacturing, and quality teams to build reliable      processes

This is a core engineering role - your work directly determines how fast and effectively we scale.

Who You Are

  • PhD + ~5+ years in fermentation, bioprocessing, or biochemical engineering
  • Deep hands-on experience with fermentation development and scale-up
  • Strong problem solver comfortable with ambiguity and fast-moving environments
  • Experience simplifying complex processes without sacrificing performance
  • Bonus: background in ag biotech, bioinoculants, or nitrogen fixation

Why Join Kula Bio

  • Mission-driven work advancing sustainable agriculture
  • High-impact role with direct ownership of scaling operations
  • Work at the cutting edge of biology, engineering, and manufacturing

Compensation

  • Salary Range: $130,000 - $145,000 annually
  • Final compensation is based on experience, skills, and qualifications

Benefits

Kula Bio offers a competitive benefits package designed to support employee well-being and financial security, including:

  • Medical, dental, and vision coverage
  • Paid time off and company holidays
  • Retirement savings plan
  • Additional wellness and employee support programs

(Full benefits details provided during the hiring process.)

Equal Opportunity

Kula Bio is an Equal Opportunity Employer and considers all qualified applicants without regard to protected characteristics. Reasonable accommodations are available throughout the hiring process.

Kula Bio logo

About Kula Bio

Sourced by ZipRecruiter

Industry

Biotechnology research and development

Company size

11 - 50 Employees

Headquarters location

Allston, MA, US

Year founded

2018

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