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Process Development Engineer Jobs in Delaware (NOW HIRING)

Process Development Consultant Anywhere Type: Contract Category: Manufacturing Industry: Life ... in Engineering, Manufacturing, or related discipline Benefits W2 employees of Eliassen Group who ...

SDET

Newark, DE ยท On-site

SDET Newark Delaware (Hybrid role) look for nearby candidates, as 2nd round may require F2F Must have skill: SDET + Java coding + ETL + Selenium Interview Process โ€ข 1st Round - Technical Interview ...

Process Engineer Croda is a FTSE100 organization where we truly believe our people are our ... With over 6,000 employees globally, we specialize in the research and development of innovative ...

This engineering position is focused on scaling up new slurry products used in the Chemical ... Implement manufacturing process optimization plans to ensure that new products meet cost and ...

R&D Engineer

Wilmington, DE

$116.80K - $182.50K/yr

As a Mechanical Engineer in our R&D group, you'll be part of a team that analyzes, designs ... Material processing techniques such as precision machining, sheet metal, casting/molding, ceramics ...

R&D Engineer

Wilmington, DE ยท On-site

$116.80K - $182.50K/yr

As a Mechanical Engineer in our R&D group, you'll be part of a team that analyzes, designs ... Material processing techniques such as precision machining, sheet metal, casting/molding, ceramics ...

Engineering prototyping with advanced composite materials, including design input, equipment ... Knowledge of advanced materials and processing (ceramics, metal matrix composites, other)

R&D Engineer

Newark, DE ยท On-site

Engineering prototyping with advanced composite materials, including design input, equipment ... Knowledge of advanced materials and processing (ceramics, metal matrix composites, other)

R&D Engineer

Newark, DE ยท On-site

Engineering prototyping with advanced composite materials, including design input, equipment ... Knowledge of advanced materials and processing (ceramics, metal matrix composites, other)

R&D Engineer

Newark, DE ยท On-site

Engineering prototyping with advanced composite materials, including design input, equipment ... Knowledge of advanced materials and processing (ceramics, metal matrix composites, other)

Supports process engineers and project engineers with equipment setup, reliability improvements, and process development activities. * Contributes to and support continuous improvement activities and ...

Supports process engineers and project engineers with equipment setup, reliability improvements, and process development activities. * Contributes to and support continuous improvement activities and ...

Supports process engineers and project engineers with equipment setup, reliability improvements, and process development activities. * Contributes to and support continuous improvement activities and ...

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Process Development Engineer information

See Delaware salary details

$45.5K

$101.7K

$152.6K

How much do process development engineer jobs pay per year?

As of May 30, 2026, the average yearly pay for process development engineer in Delaware is $101,699.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,600.00 and $119,100.00 per year, depending on experience, location, and employer.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Delaware? For Process Development Engineer jobs in Delaware, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Delaware look for? The top searched job categories for Process Development Engineer jobs in Delaware are:
What are popular job titles related to Process Development Engineer jobs in DE? For Process Development Engineer jobs in DE, the most frequently searched job titles are:
Process Development Consultant

Process Development Consultant

Eliassen Group

Dover, DE โ€ข On-site

Full-time

Medical, Dental, Vision, Life, Retirement

This job post hasย expired today.ย Applications are no longer accepted.


Job description

Process Development Consultant Anywhere Type: Contract Category: Manufacturing Industry: Life Sciences Workplace Type: Remote Reference ID: JN-042026-106275 Date Posted: 04/05/2026 Description A growing medical device company specializing in steerable cardiac catheters is seeking an experienced Manufacturing Process Development & Scaleโ€Up Consultant. Reporting to the CTO (Head of R&D & Operations), the consultant will lead efforts to transition low-volume manufacturing to outsourced, scalable production, including site selection, knowledge transfer, pilot implementation, and fullโ€scale launch. Ideal candidates bring bigโ€company, multiโ€step catheter manufacturing expertise and a proven track record in outsourced medical device scaleโ€up.

Responsibilities Outsourced Manufacturer Selection & Onboarding Identify and evaluate potential US and global manufacturing partners capable of scaling catheter production Conduct site visits, due diligence, and comparative assessments for capacity, quality systems, and regulatory readiness Support contracting, MSA negotiation, and alignment of manufacturing scope Knowledge Transfer & Pilot Program Design Lead knowledge transfer sessions, ensuring clear documentation of current catheter assembly processes Develop and manage pilot manufacturing protocols, including tolerances, throughput targets, and quality measures Set success metrics and advanceโ€toโ€production criteria for pilot outcomes Scaleโ€Up Planning & Execution Architect scalability roadmap: process flows, capacity planning, supply chain logistics, and automation potential Integrate quality systems, regulatory compliance, and process validation into scaleโ€up transition Oversee supplier onboarding, staff training, and site readiness for production ramp Continuous Improvement & Operations Enablement Implement statistical process control (SPC), lean manufacturing practices, and quality analytics Monitor operational KPIs during pilot and early production phases and adjust protocols for improvement Enable crossโ€functional collaboration: Manufacturing, Quality, Supply Chain, R&D, and external partners Experience Requirements 10+ years in manufacturing process development, scaleโ€up, and transfer in regulated medical device environments, preferably in catheters or steerable cardiovascular devices Proven success managing outsourced manufacturing startups, from pilot through annual production volume (~10k units/year) Strong familiarity with multiโ€step catheter assembly processes: extrusion, braiding, bonding, coating, final assembly Experience conducting site qualification and knowledge transfers, driving pilot implementation and scale Demonstrated ability to operate with objectivity and autonomy, ideal for highโ€ambiguity, scaling environments Background at a large medโ€tech or medical device OEM Expertise in lean manufacturing, SPC, ISO 13485, FDA/CE regulatory landscapes Advanced degree in Engineering, Manufacturing, or related discipline Benefits W2 employees of Eliassen Group who are regularly scheduled to work 30 or more hours per week are eligible for the following benefits: medical (choice of 3 plans), dental, vision, preโ€tax accounts, other voluntary benefits including life and disability insurance, 401(k) with match, and sick time if required by law in the workedโ€in state/locality. Other employment options may be available that may result in pay outside of the provided range. EEO Statement Eliassen is committed to building a diverse and inclusive team from a variety of backgrounds, perspectives, and skills.

We are an Equal Opportunity and Aff... [text truncated for brevity] ... and protected by federal, state, or local laws.

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About Eliassen Group

Sourced by ZipRecruiter

Eliassen Group provides strategic consulting and talent solutions to drive our clients' innovation and business results. Our purpose is to positively impact the lives of our employees, clients, consultants, and the communities in which we operate. Leveraging over 30 years of success, our expertise in talent solutions, life sciences consulting, Agile consulting, cloud services, risk management, business optimization, and managed services enables us to partner with our clients to execute their business strategy and scale effectively. Headquartered in Reading, MA, and with offices from coast to coast, Eliassen Group offers local community presence and deep networks, as well as national reach.

Industry

It services

Company size

5,001 - 10,000 Employees

Headquarters location

Reading, MA, US

Year founded

1989