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Process Control Jobs in Wisconsin (NOW HIRING)

Better Process Control School (BPCS) certification or an equivalent thermal processing certification. Additional Skills & Qualifications * Degree in Food Science, Food Engineering, or a related ...

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

... process control, and capital equipment projectsA supportive manufacturing environment with modern equipment and advanced technologyCompetitive pay, great benefits, and a stable onsite Monday-Friday ...

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital equipment projects * A supportive manufacturing environment with modern equipment and advanced technology

Better Process Control School (BPCS) certification or an equivalent thermal processing certification. Additional Skills & Qualifications * Degree in Food Science, Food Engineering, or a related ...

Better Process Control School (BPCS) certification or an equivalent thermal processing certification. Additional Skills & Qualifications * Degree in Food Science, Food Engineering, or a related ...

Under the direction of theAreaManager, theQuality Control Supervisoris responsible forsafeguarding and efficiently directing all processes,people, andresourcesassigned. Success in this role is ...

Better Process Control School (BPCS) certification or an equivalent thermal processing certification. Additional Skills & Qualifications * Degree in Food Science, Food Engineering, or a related ...

Under the direction of theAreaManager, theQuality Control Supervisoris responsible forsafeguarding and efficiently directing all processes,people, andresourcesassigned. Success in this role is ...

Under the direction of theAreaManager, theQuality Control Supervisoris responsible forsafeguarding and efficiently directing all processes,people, andresourcesassigned. Success in this role is ...

Under the direction of the Area Manager, the Quality Control Supervisor is responsible for safeguarding and efficiently directing all processes, people, and resources assigned. Success in this role ...

Work with Engineering, Production, Technical, and Process Control teams to review and recommend equipment or process changes. * Collect and analyze process data using statistical methods to support ...

Process Technician

Milwaukee, WI · On-site

$30 - $42/hr

Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects. * Mentorship: Act as a technical lead for junior technicians and operators, fostering a culture ...

Process Technician

Milwaukee, WI · On-site

$30 - $42/hr

Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects. * Mentorship: Act as a technical lead for junior technicians and operators, fostering a culture ...

Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects. * Mentorship: Act as a technical lead for junior technicians and operators, fostering a culture ...

Senior Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

Define and validate robust process windows, control strategies, and safeguards using DOE, Cp/Cpk, and statistical methods. * Support tooling lifecycle activities, including design reviews, build ...

Showing results 21-40

Process Control information

See Wisconsin salary details

$19

$36

$71

How much do process control jobs pay per hour?

As of Aug 7, 2026, the average hourly pay for process control in Wisconsin is $36.16, according to ZipRecruiter salary data. Most workers in this role earn between $24.76 and $42.21 per hour, depending on experience, location, and employer.

What is process control?

Process control is a field in engineering focused on monitoring and manipulating variables within a manufacturing or industrial process to achieve desired outputs. It involves the use of sensors, controllers, and actuators to maintain product quality, efficiency, and safety. By automating adjustments and responses, process control helps ensure processes remain stable and consistent, reducing waste and downtime. This is essential in industries such as chemical manufacturing, oil and gas, food processing, and pharmaceuticals.

What is the difference between Process Control vs Instrument Technician?

AspectProcess ControlInstrument Technician
CredentialsTypically requires a degree or certification in process technology or control systemsUsually needs technical certifications or associate degrees in instrumentation or electronics
Work EnvironmentWorks in manufacturing plants, refineries, or chemical facilities focusing on system operationWorks on installing, maintaining, and repairing instrumentation equipment
Employer & IndustryCommonly employed in process industries like oil & gas, chemicals, and manufacturingEmployed across similar industries, often working alongside process control specialists

Process Control professionals focus on monitoring and managing entire control systems to ensure efficient operation, while Instrument Technicians specialize in maintaining and repairing the instrumentation devices that feed data into these systems. Both roles are essential in process industries and often collaborate closely.

What are the key skills and qualifications needed to thrive as a process control engineer, and why are they important?

To thrive as a Process Control Engineer, you need a strong background in chemical, electrical, or mechanical engineering, along with knowledge of process dynamics and control theory. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and relevant certifications like ISA Certified Automation Professional are highly valuable. Analytical thinking, problem-solving, and effective communication skills help you optimize processes and collaborate across teams. These skills ensure operational efficiency, safety, and continuous improvement in industrial environments.

What are some typical challenges faced by professionals in process control, and how can they be managed?

Professionals in Process Control often face challenges such as maintaining system stability, troubleshooting unexpected process deviations, and integrating new technologies with legacy equipment. Managing these challenges requires strong analytical skills, attention to detail, and effective communication with both engineering and operations teams. Staying updated on industry best practices and participating in regular training can greatly help in anticipating issues and implementing efficient solutions.
What are the most commonly searched types of Process Control jobs in Wisconsin? The most popular types of Process Control jobs in Wisconsin are:
What job categories do people searching Process Control jobs in Wisconsin look for? The top searched job categories for Process Control jobs in Wisconsin are:
Infographic showing various Process Control job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $75,212 per year, or $36.2 per hour.

Thermal Process Specialist

Actalent

Janesville, WI • On-site

$31.25/hr

Contractor

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Job description

Job Title: Thermal Process SpecialistJob Description

The Thermal Process Specialist serves as the technical expert for retort operations across two manufacturing facilities, overseeing the thermal processing program for 24 large cooking and sterilization units. This role focuses on ensuring food safety, regulatory compliance, and process reliability rather than operating equipment. The specialist investigates process deviations, reviews and approves batch documentation, supports equipment and process troubleshooting, and acts as a key liaison between operations, maintenance, research and development, and leadership. In addition, this role partners closely with research and development on new product initiatives by conducting thermal process testing, analyzing data, and establishing validated processing parameters for commercial production.

Responsibilities
  • Oversee the thermal processing program for 24 retorts to ensure consistent, reliable, and safe operation across two manufacturing facilities.
  • Investigate and resolve process deviations, identifying root causes and implementing corrective and preventive actions to maintain food safety and regulatory compliance.
  • Review and approve batch documentation to confirm that processing parameters meet internal standards and external regulatory requirements.
  • Support equipment and process troubleshooting, working closely with maintenance and operations teams to optimize retort performance and minimize downtime.
  • Act as a key liaison between operations, maintenance, research and development, and leadership to align thermal processing practices with business and production goals.
  • Conduct thermal process testing for new and existing products, including developing test plans, executing trials, and collecting process data.
  • Analyze thermal processing data to establish validated processing parameters and ensure proper sterilization and product quality for commercial production.
  • Collaborate with research and development on new product development and commercialization, providing thermal process expertise to scale formulations from pilot to full production.
  • Ensure all thermal processing activities adhere to food safety standards, regulatory guidelines, and internal quality systems.
  • Continuously monitor and improve thermal systems and procedures, leveraging thermal engineering and analysis techniques to enhance process efficiency and reliability.
Essential Skills
  • Proven experience working with retort systems and thermal processing operations in a production environment.
  • Strong understanding of thermal systems, thermal engineering, and thermal analysis as applied to food processing and sterilization.
  • Demonstrated knowledge of food safety principles related to thermal processing and retorted products.
  • Ability to investigate process deviations, interpret processing data, and make sound technical decisions to maintain compliance and product safety.
  • Experience supporting equipment and process troubleshooting in collaboration with operations and maintenance teams.
  • Effective communication skills to serve as a liaison between operations, maintenance, research and development, and leadership.
  • High school diploma or equivalent.
  • Better Process Control School (BPCS) certification or an equivalent thermal processing certification.
Additional Skills & Qualifications
  • Degree in Food Science, Food Engineering, or a related technical field.
  • Experience in research and development or new product commercialization, particularly in scaling thermal processes from pilot to full production.
  • Familiarity with retort validation, process documentation, and regulatory requirements for thermally processed foods.
  • Ability to collaborate cross-functionally and influence process improvements in a manufacturing environment.
  • Strong analytical skills for evaluating thermal process data and optimizing processing parameters.
Work Environment

This role is based on the production floor across two manufacturing plants and involves regular presence in a food manufacturing environment with large retort cooking and sterilization equipment. The position follows a Monday–Friday, first-shift schedule, typically from 8:00 AM to 4:00 PM or 8:00 AM to 5:00 PM, with occasional flexibility as needed to support production and testing activities. The work environment requires close collaboration with operations, maintenance, and research and development teams, and may involve working around heat, steam, and standard production-floor conditions while adhering to all facility safety and hygiene protocols.

Job Type & Location

This is a Contract to Hire position based out of Janesville, WI.

Pay and Benefits

The pay range for this position is $31.25 - $31.25/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Janesville,WI.

Application Deadline

This position is anticipated to close on Aug 6, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.


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About Actalent

Sourced by ZipRecruiter

Actalent connects passion with purpose. Our scalable talent solutions and services capabilities drive value and results and provide the expertise to help our customers achieve more. Every day, our experts around the globe are making an impact. We're supporting critical initiatives in engineering and sciences that advance how companies serve the world. Actalent promotes consultant care and engagement through experiences that enable continuous development. Our people are the difference. Actalent is an operating company of Allegis Group, the global leader in talent solutions.

Company size

5,001 - 10,000 Employees

Headquarters location

Hanover, MD, US

Year founded

1983

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