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Process Control Jobs in Wisconsin (NOW HIRING)

Process Technician

WI ยท On-site

$27 - $29/hr

The Process Technician is responsible for maintaining the control of processes in injection molding, molding/tool changes, set-ups, and start-ups of molding. Additionally, this position is required ...

Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules ...

Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules ...

Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules ...

Key Duties and Responsibilities: 1. Develop and improve manufacturing methods consistent with the principles of scientific extrusion and process control. 2. Manage plant, equipment, and process ...

Utilize Statistical Process Control. * Analyzes data to troubleshoot equipment, tools and processes. Establish process variables and tolerances. * Establishes realistic rates on all secondary ...

New

Monitor and analyze process performance metrics, such as cycle time, yield and scrap rate and apply process control measures to ensure consistent quality and reduce process variation. * Lead process ...

Completes initial operator training packets for KCl Brine, NaCl Brine and Environmental Control plant in a timely manner * Using a round log sheet, walk the systems and record process conditions.

Process Operator

Madison, WI ยท On-site

$39K - $45K/yr

Monitor computer panels and process control systems, respond to alarms or deviations, and escalate issues as required. * Document all activities clearly and accurately in batch records, logbooks, and ...

$64K/yr

Completes initial operator training packets for KCl Brine, NaCl Brine and Environmental Control plant in a timely manner * Using a round log sheet, walk the systems and record process conditions.

Showing results 41-60

Process Control information

See Wisconsin salary details

$19

$36

$71

How much do process control jobs pay per hour?

As of Aug 7, 2026, the average hourly pay for process control in Wisconsin is $36.16, according to ZipRecruiter salary data. Most workers in this role earn between $24.76 and $42.21 per hour, depending on experience, location, and employer.

What is process control?

Process control is a field in engineering focused on monitoring and manipulating variables within a manufacturing or industrial process to achieve desired outputs. It involves the use of sensors, controllers, and actuators to maintain product quality, efficiency, and safety. By automating adjustments and responses, process control helps ensure processes remain stable and consistent, reducing waste and downtime. This is essential in industries such as chemical manufacturing, oil and gas, food processing, and pharmaceuticals.

What is the difference between Process Control vs Instrument Technician?

AspectProcess ControlInstrument Technician
CredentialsTypically requires a degree or certification in process technology or control systemsUsually needs technical certifications or associate degrees in instrumentation or electronics
Work EnvironmentWorks in manufacturing plants, refineries, or chemical facilities focusing on system operationWorks on installing, maintaining, and repairing instrumentation equipment
Employer & IndustryCommonly employed in process industries like oil & gas, chemicals, and manufacturingEmployed across similar industries, often working alongside process control specialists

Process Control professionals focus on monitoring and managing entire control systems to ensure efficient operation, while Instrument Technicians specialize in maintaining and repairing the instrumentation devices that feed data into these systems. Both roles are essential in process industries and often collaborate closely.

What are the key skills and qualifications needed to thrive as a process control engineer, and why are they important?

To thrive as a Process Control Engineer, you need a strong background in chemical, electrical, or mechanical engineering, along with knowledge of process dynamics and control theory. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and relevant certifications like ISA Certified Automation Professional are highly valuable. Analytical thinking, problem-solving, and effective communication skills help you optimize processes and collaborate across teams. These skills ensure operational efficiency, safety, and continuous improvement in industrial environments.

What are some typical challenges faced by professionals in process control, and how can they be managed?

Professionals in Process Control often face challenges such as maintaining system stability, troubleshooting unexpected process deviations, and integrating new technologies with legacy equipment. Managing these challenges requires strong analytical skills, attention to detail, and effective communication with both engineering and operations teams. Staying updated on industry best practices and participating in regular training can greatly help in anticipating issues and implementing efficient solutions.
What are the most commonly searched types of Process Control jobs in Wisconsin? The most popular types of Process Control jobs in Wisconsin are:
What job categories do people searching Process Control jobs in Wisconsin look for? The top searched job categories for Process Control jobs in Wisconsin are:
Infographic showing various Process Control job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $75,212 per year, or $36.2 per hour.

$27 - $29/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 13 days ago


Job description

The Process Technician is responsible for maintaining the control of processes in injection molding, molding/tool changes, set-ups, and start-ups of molding. Additionally, this position is required to troubleshoot problems and correct parameters to maintain quality and efficient production.
Schedule & Compensation:
Plastech Corporation pays on a weekly basis. This position is on a 6&3 rotating schedule which means you will work 6 days and have the next 3 days off in a row.
Hours Available:
  • 1st shift - 7:00am to 3:30pm ($27.00-$29.00 per hour)
  • 3rd shift - 11:00pm - 7:30am ($33.00-$35.00 per hour)

***External candidates receive a $5,000 BONUS after 90 days of employment (must meet performance and attendance requirements).
Essential Functions:
  • Perform processing adjustments on injection molding equipment, auxiliary support equipment, material handling systems, and robotics to maintain quality and production.
  • Efficiently complete mold changes, set-ups, and start-ups according to established procedures to ensure customer demands are met. Ensure that all safety devices are properly in place, including lockout/tag out procedures to eliminate the risk of injury.
  • Start-up/shut down of machinery, manifold controllers, cooling systems, valve gate systems, material loading systems, and power supplies to achieve standard operating efficiencies.
  • Analyze and trouble-shoot machine-related problems, providing technical guidance and taking appropriate corrective measures to minimize downtime.
  • Respond to all machine, robot, and secondary equipment alarms in a timely manner to maintain operating efficiencies and maximize profitability.
  • Work closely with Operator Supervisors, Lead Operators, QA Inspectors, and Press Operators to improve product flow, quality, and reduce scrap.
  • Monitor tooling condition and document tooling damage and/or processing issues to prevent avoidable molding problems and higher repair cost.
  • Maintain a positive presence while performing job duties to help promote a good work environment.
  • Train Mold Set Up Technicians to understand, measure, & use key processing parameters and injection molding principles to minimize scrap and increase profitability.
  • Implement and monitor real-time process monitoring systems for assigned production jobs, utilizing data as necessary. Assist in establishing process control limits (tolerances) for production to ensure part consistency and quality. Ensure accuracy, completeness, and updates of all production and processing related documentation.

Knowledge, Skills, and Abilities (KSA's):
Knowledge, Education, Experience and/or Certifications:
  • Three to five years of related injection molding processing experience and/or training, or the equivalent combination of education and experience.
  • Ability to read and comprehend directions, procedures, instructions, specifications, and setup sheets to determine correct machine setup.
  • Knowledge of automation and robot operations.

Skills & Abilities:
  • Demonstrated abilities in plastic processing control, improvement, debugging, and cycle time reduction.
  • Strong mechanical aptitude.
  • Communicate effectively with co-workers and management.
  • Read and interpret documents such as Picture Packet, IOP, procedure manual, and safety rules.
  • Define problems, collect data, establish facts, and draw valid conclusions.
  • Read, analyze, and interpret technical procedures.

Key Attributes:
  • Problem solving: Identify and resolve problems in a timely manner, gather and analyze information skillfully, and maintain necessary communication.
  • Interpersonal skills: Maintain open communication with fellow employees, supervision, and management, remain open to others' ideas, and exhibit willingness to try new things.
  • Planning/organizing: Prioritize and plan work activities and use time efficiently.
  • Quality control: Demonstrate accuracy and thoroughness and monitor own work to ensure quality.
  • Adaptability: Adapt to changes in the work environment, manage competing demands, and be able to deal with frequent change, delays, or unexpected events.
  • Dependability: Consistently be at work and on time, follow instructions, respond to management direction, and solicit feedback to improve performance.
  • Professionalism: Maintain professional appearance and attitude at all times.
  • Confidentiality: Hold confidential information received from the company in strict confidence and exercise a reasonable degree of care to prevent disclosure to others.

Benefits:
  • Health Insurance
  • Health Savings Account
  • Paid Time Off/Employee Sick and Safe Time (PTO/ESST)
  • 401(k)
  • 401(k) Discretionary Profit Sharing
  • Employer Paid Life Insurance
  • Employer Paid Short-term Insurance
  • Dental Insurance
  • Employee Assistance Program (EAP)
  • Voluntary Auxiliary Benefits
  • Vision Insurance

If you have any additional questions, please call or text 651-407-5700.
Pre-employment drug screening and/or testing is required.
Our Rush City, MN facility is located within 30 miles of Hinckley, Mora, Braham, Stanchfield, Cambridge, Isanti, North Branch, Wyoming, Lindstrom, and Chisago, MN and Grantsburg, WI!