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Process Control Engineer Jobs in Illinois (NOW HIRING)

Gotion, Inc.

Manufacturing Process Engineer

Manteno, IL

$73K - $97K/yr

Control Plans * Design and execute process experiments, collect and analyze process data, and ... Mechanical Engineering * Industrial Engineering * Chemical Engineering * Materials Engineering

Gotion, Inc.

Manufacturing Process Engineer

Manteno, IL · On-site

$73K - $97K/yr

Control Plans * Design and execute process experiments, collect and analyze process data, and ... Mechanical Engineering * Industrial Engineering * Chemical Engineering * Materials Engineering

Airswift

Senior Controls Engineer

Channahon, IL · On-site

$94K - $125K/yr

The Senior Controls Engineer is a key technical specialist responsible for the implementation, administration, and maintenance of all process control systems to ensure safe, reliable, and efficient ...

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All JobsProcess Control Engineer JobsProcess Control Engineer Jobs in Illinois

Process Control Engineer information

See Illinois salary details

$50.9K

$95.7K

$142.4K

How much do process control engineer jobs pay per year?

As of Jul 12, 2026, the average yearly pay for process control engineer in Illinois is $95,699.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,200.00 and $112,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
More about Process Control Engineer jobs
What are the most commonly searched types of Process Control Engineer jobs in Illinois? The most popular types of Process Control Engineer jobs in Illinois are:
What are popular job titles related to Process Control Engineer jobs in Illinois? For Process Control Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Illinois look for? The top searched job categories for Process Control Engineer jobs in Illinois are:
What are popular job titles related to Process Control Engineer jobs in IL? For Process Control Engineer jobs in IL, the most frequently searched job titles are:
Process Control Engineer jobs near you
Infographic showing various Process Control Engineer job openings in Illinois as of July 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, 1% Temporary, and 2% Contract. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $95,699 per year, or $46 per hour.

Senior Instrumentation & Control Engineer, Water

Dar Group

Chicago, IL • On-site, Remote

Full-time

Medical, Life, Retirement, PTO

Re-posted yesterday

Job description

TYLin is a globally recognized, full-service infrastructure consulting firm committed to providing innovative, cost-effective, constructible designs for the global infrastructure market. With over 3,000 employees throughout the Americas, Asia, and Europe, the firm provides support on projects of varying size and complexity. Together, we enhance conventional designs with smarter, more resilient systems. We provide people with better mobility. We steward precious resources by finding more sustainable solutions.
Job Summary
TYLin is seeking a Senior Instrumentation and Control (I&C) Engineer to join our MEPIC Team. The Senior I&C Engineer will be responsible for design of instrumentation and control systems and light system integration in water and wastewater treatment facilities, pumping stations and reservoir facilities.
Responsibilities & Qualifications
  • Provide instrumentation and control system design services in water and wastewater treatment plant facilities, pump stations and lift stations. Provide office services during construction for related projects.
  • Provide programming and integration services in conjunction with controls modifications and upgrades - add control points to existing SCADA systems, provide minor modifications to existing SCADA programming and HMI systems as required, including full station programming for process control facilities.
  • Provide troubleshooting services as required to assist clients with equipment and control issues.
  • Witness test factory tests of process control systems.
  • Witness and troubleshoot field tests of process control systems.
  • Prepare plans, specifications and cost opinions for design projects.
  • Perform field data collection in conjunction with design projects.
  • Prepare studies such as condition assessments and feasibility studies.
  • Conduct client training sessions as required by projects.

Education: BS degree in Electrical and Mechanical; Masters' degree in Controls Theory a plus.
Experience: Minimum 10-15 years of relevant experience in industrial engineering consulting performing design and construction services or controls integration; water and wastewater experience is preferred.
Certifications and Licenses: PE is required.
The candidate must have good working knowledge of the following:
  • Application of Instrumentation for flow, temperature, pressure, position and level monitoring, including :
    • magnetic flow meters
    • Ultrasonic and radar based detection instruments
    • Gas monitoring and air quality instruments
    • Pressure monitoring instrumentation
    • Analytical instruments including pH, Turbidity, ORP, suspended solids, chlorine.
  • Development of detailed P&ID diagrams for complex process systems.
  • Design of PLC based control systems implementation
  • Design of DCS based control systems implementation
  • Design of Control System networks and telemetry for instrumentation signals
  • Design of network systems
  • Application of communications protocols and networks
  • Documented experience of PLC programming for Rockwell, Siemens, Modicon, or General Electric processors
  • Documented experience of HMI programming in one or more of the following : WonderWare, IFIX, RS View, Intellution.

Additional Information
#LI-Onsite
#LI-hybrid
#LI-remote
#LI-DNP
TYLin offers a comprehensive total rewards package. Our benefits may include extensive medical, disability and life insurance coverage, continuing education benefits, paid time off, employee assistance program and a retirement savings plan with company matching contributions.
We encourage all candidates to explore our total rewards offering.
Collaboration, mission-driven focus, discipline, and leadership skills developed through military service benefit us all. Whether you are a Veteran, Guardsman or Reservist, a Military Spouse or you are planning to transition to civilian life in the near future, we welcome and value your application.
TYLin is an equal opportunity employer, and we prohibit discrimination and harassment of any type as protected by federal, provincial, state or local laws. We celebrate diversity and are committed to creating an inclusive environment for all employees. The company and its employees are required to comply with all local health authority, legal or lawful client requirements.

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