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Plant Optimization Engineer Jobs (NOW HIRING)

Vision RNG

PLANT OPERATOR

Fostoria, OH · On-site

... optimization. • Ensure plant operations are maintained within required safety standards. • ... timely manner. • Support engineering staff with construction planning and gas collection ...

Vision RNG

PLANT OPERATOR

Fostoria, OH

Recording, analyzing, and using plant operations data to ensure plant optimization. Ensure plant ... Support engineering staff with construction planning and gas collection expansion. Maintain a ...

VisionRNG

PLANT OPERATOR

Fostoria, OH · On-site

... optimization. • Ensure plant operations are maintained within required safety standards. • ... timely manner. • Support engineering staff with construction planning and gas collection ...

Nextpower

Sr Technical Sales Engineer

Fremont, CA · On-site +1

Our advanced solar tracker systems and plant optimization technologies enable improved energy yield ... The Senior Technical Sales Engineer provides deep technical expertise across the full sales ...

Nextracker

Sr Technical Sales Engineer

Fremont, CA

Our advanced solar tracker systems and plant optimization technologies enable improved energy yield ... The Senior Technical Sales Engineer provides deep technical expertise across the full sales ...

Stepan Company

Process Engineer

Elwood, IL

$77K - $110K/yr

The Process Engineer will provide technical support in development and execution of Capital ... Participate on plant optimization teams to identify opportunities for improvements in cost ...

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Plant Optimization Engineer information

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$41.5K

$99.9K

$143K

How much do plant optimization engineer jobs pay per year?

As of Jul 18, 2026, the average yearly pay for plant optimization engineer in the United States is $99,873.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,500.00 and $120,000.00 per year, depending on experience, location, and employer.

What are some typical challenges faced by Plant Optimization Engineers, and how can they be addressed?

Plant Optimization Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, integrating new technologies into existing processes, and managing cross-functional communication. Addressing these challenges typically involves strong analytical skills, continuous collaboration with operations and maintenance teams, and staying updated on industry best practices. Proactive problem-solving and adaptability are crucial, as is the ability to lead process improvement initiatives while ensuring minimal disruption to ongoing operations.

What are the key skills and qualifications needed to thrive as a Plant Optimization Engineer, and why are they important?

To thrive as a Plant Optimization Engineer, you need a solid background in chemical, mechanical, or industrial engineering, along with experience in process optimization and data analysis. Familiarity with process simulation software (such as Aspen HYSYS or MATLAB), Six Sigma or Lean Manufacturing certifications, and SCADA systems is typically required. Strong analytical thinking, problem-solving ability, and effective communication skills help drive continuous improvement and facilitate cross-functional teamwork. These competencies are crucial for maximizing plant efficiency, reducing costs, and ensuring operational excellence in a competitive manufacturing environment.

What is the difference between Plant Optimization Engineer vs Process Engineer?

AspectPlant Optimization EngineerProcess Engineer
Primary FocusMaximizing plant efficiency and performanceDesigning and improving manufacturing processes
Skills & CertificationsProcess optimization, data analysis, engineering fundamentalsProcess design, chemical/industrial engineering, certifications like PE
Work EnvironmentIndustrial plants, manufacturing facilitiesDesign offices, manufacturing plants
Industry UsageEnergy, chemicals, manufacturingChemical, petrochemical, manufacturing

While both roles involve process understanding, the Plant Optimization Engineer focuses on improving overall plant performance and efficiency, often using data analysis and optimization techniques. The Process Engineer concentrates on designing and refining specific processes. Both roles are essential in manufacturing industries but differ in scope and daily tasks.

What does a Plant Optimization Engineer do?

A Plant Optimization Engineer is responsible for improving the efficiency, productivity, and safety of industrial plants. They analyze current processes, identify areas for improvement, and implement solutions such as automation, new technologies, or process adjustments. Their work often involves collaborating with other engineers, operators, and management to ensure optimal plant performance while reducing costs and minimizing environmental impact.
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Plant Optimization Engineer jobs near you
Infographic showing various Plant Optimization Engineer job openings in the United States as of July 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $99,873 per year, or $48 per hour.
Chemical Plant Facility Engineer - Longmont, CO

Chemical Plant Facility Engineer - Longmont, CO

Matheson Tri-Gas, Inc.

Longmont, CO • On-site

$100K - $125K/yr

Full-time

Posted 16 days ago

Matheson rating

8.0

Company rating: 8.0 out of 10

Based on 47 frontline employees who took The Breakroom Quiz

22nd of 75 rated oil and gas companies

Job description

A Chemical Hazardous Gas Plant/Facility Engineer manages the safe production, storage, and distribution of high-purity and hazardous gases (e.g., fluorine, hydrogen, WF6, hydrogen fluoride). They oversee facility infrastructure, perform hazard assessments, ensure code compliance, and direct 3rd-party maintenance to maximize plant uptime without business interruption.
Core Responsibilities
  • Process & Plant Optimization: Monitor production processes to improve efficiency, increase yield, and reduce waste while minimizing operating costs.
  • Plant/Facility Maintenance & Troubleshooting: Provide day-to-day engineering support for equipment breakdowns and process bottlenecks, including implementation of preventative maintenance plans.
  • Project Management: Design, coordinate, and execute facility upgrades, equipment installations, and capital improvement projects from conception to commissioning.
  • Safety & Regulatory Compliance: Ensure the plant meets environmental and safety standards. This includes facilitating Process Hazard Assessments (PHA), conducting root cause analysis (RCA), managing the Management of Change (MOC) process, hazardous risk mitigation, toxic gas monitoring (TGMS), and hazardous material compliance per local fire and environmental codes.
  • Cross-Functional Collaboration: Partner with production, maintenance, and R&D teams, as well as external vendors and contractors, to resolve day-to-day operational issues.
  • Capital Projects & Upgrades: Plan, design, and commission new plant equipment or infrastructure, ensuring projects are delivered on time and within budget.
  • Quality Control: Establish parameters to maintain chemical purity and physical material stability.
  • Emergency Response: Act as a critical technical resource or incident commander for chemical spills, hazardous leaks, or safety-related plant disruptions.

Requirements & Qualifications
  • Education: A Bachelor's degree in Chemical, Facilities, Mechanical Engineering, or a closely related field.
  • Experience: 5+ years of industrial experience in a chemical manufacturing or process environment.
  • Key Competencies:
    • Deep understanding of flammable, toxic, and corrosive gas distribution, gas abatement, process piping, and PLC-based control systems
    • Proficient in completing and reviewing P&ID's, process control plans, FMEA's, and PHA's
    • Extensive knowledge of hazardous gas handling equipment/components, (e.g. gas cylinders and manifolds, distillation columns, gas abatement systems, toxic gas monitors, etc.)
    • Experience in ultra-high purity gas analysis for low impurity detection is a plus
    • Waste management, working with 3rd party organizations to safely remove hazardous waste from the facility and ensure proper disposal
  • Compliance Knowledge: Familiarity with OSHA, EPA, ISO 9001 &14001, and local environmental regulations is essential
  • Technical Skills: Proficiency with process control software, statistical process control (e.g., Minitab, Six-Sigma methodologies), and computer-aided design (CAD) tools.
  • Physical & Environmental Demands: Ability to work in plant settings, wear required Personal Protective Equipment (PPE), and support emergency response teams.

Compensation: $100,000 - $125,000

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