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Sr Chemical Process Engineer Jobs (NOW HIRING)

Xbow

Sr. Chemical Process Engineer

Luling, TX · On-site

Job Title: Sr. Chemical Process Engineer Company: X-Bow Systems Location: Luling, TX Position Type: Full-Time About Us: X-Bow Systems is a cutting-edge aerospace technology company focused on ...

Fort Point

Chemical Process Engineer

Birmingham, AL

CHEMICAL PROCESS ENGINEER Seeking Chemical Process Engineer experienced in Engineering and Design of process systems for the chemical, pulp and paper industries. * Heat and Material Balances * P&ID'

Enpro

Senior Chemical Process Technician

Columbia, SC · On-site

The Senior Chemical Process Technician is a hands-on technical individual contributor responsible ... Provide technical support to Quality, Engineering, and other departments. * Provides technical ...

HiFyve

Sr. Chemical Engineer

Kettering, OH

$120K - $145K/yr

HiFyve is hiring a Sr. Chemical Engineer in the Dayton, OH metro! Pay Range: $120k to $145k ... Lead design and optimization of chemical processes to convert raw materials into finished products ...

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$156.5K

How much do sr chemical process engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for sr chemical process engineer in the United States is $125,681.00, according to ZipRecruiter salary data. Most workers in this role earn between $112,500.00 and $135,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Chemical Process Engineer, and why are they important?

To thrive as a Sr Chemical Process Engineer, you need deep knowledge of chemical engineering principles, process optimization, and safety protocols, typically supported by a bachelor's or master's degree in chemical engineering and several years of industry experience. Proficiency in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean methodologies, and familiarity with regulatory compliance systems are essential. Outstanding problem-solving abilities, leadership, and effective communication skills distinguish top performers in this role. These skills and qualities are vital to drive innovation, ensure safe and efficient processes, and lead cross-functional teams in complex industrial environments.

What are some common challenges faced by Sr Chemical Process Engineers when scaling up processes from the lab to full production?

Sr Chemical Process Engineers often encounter challenges such as maintaining product quality, ensuring process safety, and achieving consistent yields when scaling up from laboratory or pilot plant to full-scale production. Differences in equipment size, heat and mass transfer rates, and raw material variability can introduce unexpected issues that require creative problem-solving and strong collaboration with operations, R&D, and safety teams. Effective communication and a thorough understanding of scale-up principles are essential to mitigate risks and ensure a smooth transition to large-scale manufacturing.

What does a Sr Chemical Process Engineer do?

A Sr Chemical Process Engineer is responsible for designing, optimizing, and troubleshooting chemical processes within manufacturing or production facilities. They lead projects to improve efficiency, safety, and product quality, often working with cross-functional teams. Their role also includes analyzing data, implementing new technologies, and ensuring compliance with environmental and safety regulations. With their advanced experience, they mentor junior engineers and often play a key role in decision-making for process improvements.
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Sr Chemical Process Engineer jobs near you
Infographic showing various Sr Chemical Process Engineer job openings in the United States as of May 2026, with employment types broken down into 22% Full Time, and 78% Part Time. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $125,681 per year, or $60.4 per hour.
Sr. Chemical Process Engineer

Sr. Chemical Process Engineer

X-Bow Systems

Luling, TX • On-site

Full-time

Posted 26 days ago

Job description

Job Title: Sr. Chemical Process Engineer
Company: X-Bow Systems
Location: Luling, TX
Position Type: Full-Time
About Us: X-Bow Systems is a cutting-edge aerospace technology company focused on revolutionizing propulsion systems for space exploration and defense applications. Our team of innovative engineers and scientists is committed to pushing the boundaries of what's possible in rocket propulsion. As we continue to expand our operations, we are seeking a talented and driven Sr. Chemical Process Engineer to join our team in Luling, TX.
What You Will Do:
  • Responsible for the day-to-day operation of energetic chemical manufacturing processes
  • Work directly with operators to ensure that energetic materials are made safely and according to key process and product characteristics
  • Monitors systems in the chemical manufacturing process for compliance with environmental regulations
  • Provides onsite direct technical support to operators regarding the key characteristics,
  • Work closely with operators to seek comments on the efficiency of operations for process unit operation
  • Troubleshoots processes in a production facility to keep a process running efficiently
  • Conducts safety analyses of new and existing equipment
  • Assists in equipment testing, operator training, and plant start-up, shutdown, and maintenance activities
  • Assists as unit operations subject matter expert during emergency and abnormal operations
  • Assists with design work for capital improvement projects.
  • Assist in generating P&ID schematics
  • Optimize workflows by creating procedures and process flow documentation
  • Maintain safety and environmental standards
  • Develop methods to minimize by-products and waste materials in environmentally responsible manner
  • Identify opportunities for process improvements: throughput, safety, waste streams, etc.
  • Assist in the establishment of timelines and budgets
  • Identify and coordinate contractors/vendors to design machinery and other equipment to optimize work processes

Must Have:
  • 5+ years directly related industry experience
  • Demonstrated experience collaborating with Data/Automation/Controls engineers
  • Experience working in multidisciplinary teams of ~5 engineers
  • Experience with process simulation software and data analysis tools
  • Bachelors degree or higher in Chemical Engineering or equivalent
  • Strong communication and interpersonal skills
  • Must be able to obtain and maintain a Secret clearance
  • Must be a US Persons as defined by § 120.62 of the ITAR

X-Bow is an equal opportunity employer and welcomes applicants from diverse backgrounds and experiences. X-Bow offers competitive compensation and benefits packages, as well as opportunities for career growth and development.
Thank you for your interest in joining X-Bow Launch Systems, Inc., the space revolution on a solid foundation!

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