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Sr Chemical Process Engineer Jobs (NOW HIRING)

Alleima

Chemical Process Engineer

Palm Coast, FL · On-site

Your Role As a Chemical Process Engineer at Alleima, you will be responsible for optimizing and advancing manufacturing processes with a strong focus on fine wire coating operations, supporting cost ...

Alleima

Chemical Process Engineer

Palm Coast, FL

Your Role As a Chemical Process Engineer at Alleima, you willbe responsible foroptimizingand advancing manufacturing processes with a strong focus on fine wire coating operations, supporting cost ...

LLNL

Chemical Process Engineer

Livermore, CA · On-site

$9.8K/wk

We have an opening for a Chemical Process Engineer to support a multi-disciplinary team in the design, development and implementation of new and improved chemical processes for cleaning, coating, and ...

LLNL

Chemical Process Engineer

Livermore, CA · On-site

$175K - $222K/yr

We have an opening for a Chemical Process Engineer to support a multi-disciplinary team in the design, development and implementation of new and improved chemical processes for cleaning, coating, and ...

Ttmtech

Chemical Process Engineer

Eau Claire, WI · On-site

The Process Engineer - Chemical is responsible for the implementation and maintenance of chemical processes used to produce printed circuit boards, specifically in the drill, lamination and plating ...

Ttmtech

Chemical Process Engineer

Chippewa Falls, WI

The Process Engineer - Chemical is responsible for the implementation and maintenance of chemical processes used to produce printed circuit boards, specifically in the drill, lamination and plating ...

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Sr Chemical Process Engineer information

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$91.5K

$125.7K

$156.5K

How much do sr chemical process engineer jobs pay per year?

As of Jul 4, 2026, the average yearly pay for sr chemical process engineer in the United States is $125,681.00, according to ZipRecruiter salary data. Most workers in this role earn between $112,500.00 and $135,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Chemical Process Engineer, and why are they important?

To thrive as a Sr Chemical Process Engineer, you need deep knowledge of chemical engineering principles, process optimization, and safety protocols, typically supported by a bachelor's or master's degree in chemical engineering and several years of industry experience. Proficiency in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean methodologies, and familiarity with regulatory compliance systems are essential. Outstanding problem-solving abilities, leadership, and effective communication skills distinguish top performers in this role. These skills and qualities are vital to drive innovation, ensure safe and efficient processes, and lead cross-functional teams in complex industrial environments.

What are some common challenges faced by Sr Chemical Process Engineers when scaling up processes from the lab to full production?

Sr Chemical Process Engineers often encounter challenges such as maintaining product quality, ensuring process safety, and achieving consistent yields when scaling up from laboratory or pilot plant to full-scale production. Differences in equipment size, heat and mass transfer rates, and raw material variability can introduce unexpected issues that require creative problem-solving and strong collaboration with operations, R&D, and safety teams. Effective communication and a thorough understanding of scale-up principles are essential to mitigate risks and ensure a smooth transition to large-scale manufacturing.

What does a Sr Chemical Process Engineer do?

A Sr Chemical Process Engineer is responsible for designing, optimizing, and troubleshooting chemical processes within manufacturing or production facilities. They lead projects to improve efficiency, safety, and product quality, often working with cross-functional teams. Their role also includes analyzing data, implementing new technologies, and ensuring compliance with environmental and safety regulations. With their advanced experience, they mentor junior engineers and often play a key role in decision-making for process improvements.
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Sr Chemical Process Engineer jobs near you
Infographic showing various Sr Chemical Process Engineer job openings in the United States as of June 2026, with employment types broken down into 98% Full Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $125,681 per year, or $60.4 per hour.

Chemical Process Engineer

Alleima

Palm Coast, FL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 8 days ago

Job description

Location
Palm Coast, United States of America
Join Alleima Business Unit Medical -Where Innovation Meets Impact
Chemical Process Engineer
Full Time
Palm Coast, FL
At Alleima BU Medical, we partner with leading OEMs to design, develop, and manufacture life-changing medical solutions. Our products-ranging from ultra-fine wire to precision tubing-enable technologies that improve and save lives every day. From glucose monitors to cochlear implants, our work touches patients across the globe.
We are on an exciting growth journey, with new manufacturing sites, strategic acquisitions, and a rapidly expanding global footprint. With production facilities in Germany, Switzerland, Poland, Italy, and the USA, we are proud to be a truly international team.
Your Role
As a Chemical Process Engineer at Alleima, you will be responsible for optimizing and advancing manufacturing processes with a strong focus on fine wire coating operations, supporting cost savings, efficiency, capability, reliability, quality, and safety at our manufacturing unit.
Your key responsibilities will include:
-- Designing and optimizing coating processes and equipment configurations for fine wire products, considering product requirements, process capability, environmental impact, and economic performance.
- Testing, controlling, and optimizing coating solution chemistry to consistently produce high-quality products that meet customer and internal quality standards.
- Developing, validating, and transferring new or improved coating processes and technologies from laboratory or pilot scale to full production.
- Ensuring new or modified equipment meets coating process requirements through pre-build design qualification, commissioning, and post-installation testing.
- Providing technical support and troubleshooting for existing coating equipment and chemical processes.
- Collecting and analyzing process and quality data to characterize current performance, identify root causes, and quantify improvement opportunities.
- Creating, reviewing, and updating Standard Operating Procedures (SOPs) to align with current standards, best practices, and regulatory requirements.
- Applying continuous improvement methodologies to improve process stability, reduce variation, and enhance safety and overall operational performance.
About You
We are looking for candidates with a degree in Engineering, preferably Chemical or Materials Engineering, along with 5+ years of experience in the manufacturing industry. Alternatively, 10+ years of experience in the manufacturing industry would be considered in place of a degree. Higher degrees and/or experience working in fine wire, extrusion, coiling, or electroplating industry may be substituted for some years of experience and/or education.
You are able to manage multiple complex projects and prioritize them accordingly. You have strong analytical, creative thinking, and problem -solving skills while being persistent in finding solutions. Your ability to interact with members of R&D, operations, marketing, sales, finance, and quality is crucial. You understand that being the best isn't about outshining others-it's about pushing boundaries, learning, and growing together. At Alleima, we constantly learn from the past to forge a better future, and we welcome you to be part of this cycle of innovation.
What You Can Expect From Us
  • A workplace built on care, for our customers and for each other.

  • A culture that values unique solutions and high-quality standards.

  • Opportunities to contribute to medical innovations that make a real difference.

  • A collaborative, decentralized environment where your voice matters.

  • Competitive compensation, benefits, and global career development.

  • Health, Dental, and Vision coverage after 30 days

  • 401K with company contribution of 5% plus matching after 30 days

  • 88 paid holiday hours per year

  • Paid time off (up to 120 hours paid time off after one year)

Why BU Medical?
We don't just make products-we enable breakthroughs. Whether it's helping someone with diabetes live more freely or supporting the next generation of neurostimulation devices, our work is purpose-driven and technically sophisticated.
Our EVP pillars guide everything we do:
  • Life-Changing: We create technologies that improve health and quality of life.

  • Caring: We foster a culture of empathy, inclusion, and support.

  • Unique Solutions: We deliver precision-engineered components that meet the highest standards

Ready to Make a Difference?
Join us and be part of a team that's shaping the future of medical technology.
www.alleima.com

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