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Sr Chemical Process Engineer Jobs (NOW HIRING)

Spectra Tech has an immediate need for Chemical Process Engineers in Aiken, SC. * Monitor process parameters for chemical batch processes, review sample results, monitor batch operations and complete ...

Spectra Tech has an immediate need for Chemical Process Engineers in Aiken, SC. * Monitor process parameters for chemical batch processes, review sample results, monitor batch operations and complete ...

Process / Project Engineer The Process / Project Engineer supports small capital projects and production-based plant needs within a chemical process manufacturing environment. This role focuses on ...

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Position Overview We are seeking an experienced Senior Chemical Engineer with a strong background ... The ideal candidate will have expertise in chemical processing, mixing technologies, scale-up from ...

: Chemical Process Engineer Huntsman is seeking a Chemical Process Engineer supporting the Advanced Materials Division located in Ashtabula, Ohio. This position will report to the Engineering Manager.

Chemical Process Engineer Location: Kansas City, MO, 64120 Duration: 6 Months Job Type: -Temporary Assignment Work Type: Onsite Responsibilities and Duties * Collaborate with site technical and ...

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Sr Chemical Process Engineer information

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$91.5K

$125.7K

$156.5K

How much do sr chemical process engineer jobs pay per year?

As of Jul 4, 2026, the average yearly pay for sr chemical process engineer in the United States is $125,681.00, according to ZipRecruiter salary data. Most workers in this role earn between $112,500.00 and $135,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Chemical Process Engineer, and why are they important?

To thrive as a Sr Chemical Process Engineer, you need deep knowledge of chemical engineering principles, process optimization, and safety protocols, typically supported by a bachelor's or master's degree in chemical engineering and several years of industry experience. Proficiency in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean methodologies, and familiarity with regulatory compliance systems are essential. Outstanding problem-solving abilities, leadership, and effective communication skills distinguish top performers in this role. These skills and qualities are vital to drive innovation, ensure safe and efficient processes, and lead cross-functional teams in complex industrial environments.

What are some common challenges faced by Sr Chemical Process Engineers when scaling up processes from the lab to full production?

Sr Chemical Process Engineers often encounter challenges such as maintaining product quality, ensuring process safety, and achieving consistent yields when scaling up from laboratory or pilot plant to full-scale production. Differences in equipment size, heat and mass transfer rates, and raw material variability can introduce unexpected issues that require creative problem-solving and strong collaboration with operations, R&D, and safety teams. Effective communication and a thorough understanding of scale-up principles are essential to mitigate risks and ensure a smooth transition to large-scale manufacturing.

What does a Sr Chemical Process Engineer do?

A Sr Chemical Process Engineer is responsible for designing, optimizing, and troubleshooting chemical processes within manufacturing or production facilities. They lead projects to improve efficiency, safety, and product quality, often working with cross-functional teams. Their role also includes analyzing data, implementing new technologies, and ensuring compliance with environmental and safety regulations. With their advanced experience, they mentor junior engineers and often play a key role in decision-making for process improvements.
More about Sr Chemical Process Engineer jobs
What cities are hiring for Sr Chemical Process Engineer jobs? Cities with the most Sr Chemical Process Engineer job openings:
What states have the most Sr Chemical Process Engineer jobs? States with the most job openings for Sr Chemical Process Engineer jobs include:
Infographic showing various Sr Chemical Process Engineer job openings in the United States as of June 2026, with employment types broken down into 98% Full Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $125,681 per year, or $60.4 per hour.

Full-time

Posted 25 days ago

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Job description

We are conducting a confidential search for a Chemical / Process Engineer to support heavy industrial projects based out of Birmingham, Alabama. This role will focus on process design, calculations, and technical support for capital and improvement projects.

Key Responsibilities

  • Support process engineering and design for industrial systems
  • Develop and review P&IDs, process calculations, mass balances, and technical documentation
  • Assist with process studies, optimization efforts, and equipment evaluations
  • Coordinate with mechanical, piping, instrumentation, and project teams
  • Support project execution and technical problem-solving

Qualifications

  • 5–20 years of chemical or process engineering experience
  • Industrial or process manufacturing background preferred
  • Experience with P&IDs, engineering calculations, WinGEMS, Aspen, or similar tools
  • Bachelor's degree in Chemical Engineering or related field required