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Plant Optimization Engineer Jobs in Washington, DC

Balance of Plant Engineer

Bethesda, MD ยท On-site

$110K - $240K/yr

... optimizing cycle performance within the ship's space, weight, and operating constraints. What You'll Do * Design and analyze BOP systems, including the turbine-generator, condenser, feedwater heaters ...

Balance of Plant Engineer

Bethesda, MD ยท On-site

$120 - $170/hr

... optimizing cycle performance within the ship's space, weight, and operating constraints. What You'll Do * Design and analyze BOP systems, including the turbine-generator, condenser, feedwater heaters ...

iNRCORE Group is a leading, vertically integrated provider of highly engineered, high-reliability ... The Plant Manager is responsible for leading day-to-day production operations, optimizing resources ...

... updating, and optimizing PM tasks within the CMMS system. * Manages and monitors building ... Bachelor's degree in Mechanical Engineering or a related field, or an equivalent combination of ...

Plant Superintendent

Washington, DC ยท On-site

$100K/yr

... updating, and optimizing PM tasks within the CMMS system. * Manages and monitors building ... Bachelor's degree in Mechanical Engineering or a related field, or an equivalent combination of ...

... updating, and optimizing PM tasks within the CMMS system. * Manages and monitors building ... Bachelor's degree in Mechanical Engineering or a related field, or an equivalent combination of ...

Supports the design and optimization of the supporting infrastructure in support of the SPRIP ... as Network Plant Engineer supporting ISP/OSP solutions on large, complex networks; * Specific ...

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Showing results 1-20

Plant Optimization Engineer information

See Washington, DC salary details

$47K

$113.1K

$162K

How much do plant optimization engineer jobs pay per year?

As of Aug 28, 2026, the average yearly pay for plant optimization engineer in Washington, DC is $113,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,900.00 and $135,900.00 per year, depending on experience, location, and employer.

What does a plant optimization engineer do?

A Plant Optimization Engineer is responsible for improving the efficiency, productivity, and safety of industrial plants. They analyze current processes, identify areas for improvement, and implement solutions such as automation, new technologies, or process adjustments. Their work often involves collaborating with other engineers, operators, and management to ensure optimal plant performance while reducing costs and minimizing environmental impact.

What are the key skills and qualifications needed to thrive as a plant optimization engineer, and why are they important?

To thrive as a Plant Optimization Engineer, you need a solid background in chemical, mechanical, or industrial engineering, along with experience in process optimization and data analysis. Familiarity with process simulation software (such as Aspen HYSYS or MATLAB), Six Sigma or Lean Manufacturing certifications, and SCADA systems is typically required. Strong analytical thinking, problem-solving ability, and effective communication skills help drive continuous improvement and facilitate cross-functional teamwork. These competencies are crucial for maximizing plant efficiency, reducing costs, and ensuring operational excellence in a competitive manufacturing environment.

What are some typical challenges faced by plant optimization engineers, and how can they be addressed?

Plant Optimization Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, integrating new technologies into existing processes, and managing cross-functional communication. Addressing these challenges typically involves strong analytical skills, continuous collaboration with operations and maintenance teams, and staying updated on industry best practices. Proactive problem-solving and adaptability are crucial, as is the ability to lead process improvement initiatives while ensuring minimal disruption to ongoing operations.

What is the difference between Plant Optimization Engineer vs Process Engineer?

AspectPlant Optimization EngineerProcess Engineer
Primary FocusMaximizing plant efficiency and performanceDesigning and improving manufacturing processes
Skills & CertificationsProcess optimization, data analysis, engineering fundamentalsProcess design, chemical/industrial engineering, certifications like PE
Work EnvironmentIndustrial plants, manufacturing facilitiesDesign offices, manufacturing plants
Industry UsageEnergy, chemicals, manufacturingChemical, petrochemical, manufacturing

While both roles involve process understanding, the Plant Optimization Engineer focuses on improving overall plant performance and efficiency, often using data analysis and optimization techniques. The Process Engineer concentrates on designing and refining specific processes. Both roles are essential in manufacturing industries but differ in scope and daily tasks.

What are popular job titles related to Plant Optimization Engineer jobs in Washington, DC?

For Plant Optimization Engineer jobs in Washington, DC, the most frequently searched job titles are:

Infographic showing various Plant Optimization Engineer job openings in Washington, DC as of August 2026, with employment types broken down into 83% Full Time, 14% Part Time, and 3% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $113,116 per year, or $54.4 per hour.

Chief Engineer / Plant Manager

Asbury Communities

Gaithersburg, MD โ€ข On-site

$115K - $130K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 20 days ago


Job description

Company Description

Today is a new day. At Asbury we're filling it with more laughter, more possibilities, more ways to give back, all backed by support for whatever life brings your way. We are an organization with a mindset to help others, a place where seniors continue to teach, learn, and grow.

For the ninth year in a row, Asbury has earned theย Great Place to Workย designation - a reflection of our people-first culture and the trust our team members place in us. We don't just hear employee feedback - we act on it.ย 

Come join our team that continues the legacy of servingย the seniors of Montgomery County, MD and surrounding communities.ย 

Hours & Schedule

  • Full-Time, 80 hours bi-weekly
  • Monday - Friday, 7:30am - 4:00pmย 
  • Ability to work weekends, evenings as needed.
  • On call rotation every 5 weeks.ย 
  • $115,000-$130,000 annual salaryย 
Job Description

The Engineering Plant Manager / Chief Engineer is responsible for overseeing the overall engineering operations and ensuring the efficient functioning of the plant's boilers, chillers and cooling towers along with mechanical, pumps, electrical, and safety systems. This role involves managing engineering teams, optimizing plant performance, ensuring adherence to regulatory standards, and implementing continuous improvements. The position requires strong leadership, problem-solving, and technical expertise to maintain and improve plant operations. This is a hands-on position that will require tasks with seasonal change over and routine training.ย 

Essential Functions

  • Lead and manage a multidisciplinary team of engineers and technicians.
  • Provide training, mentorship, and performance evaluations to team members.
  • Ensure a safe and efficient working environment through active team engagement and leadership.
  • Develop succession plans and foster a culture of continuous improvement.
  • Oversee the maintenance of all plant machinery, equipment, and systems to ensure optimal performance.
  • Implement preventative maintenance programs to reduce downtime and increase plant productivity.
  • Coordinate with other departments to ensure smooth day-to-day operations.
  • Troubleshoot and resolve engineering-related issues in a timely manner.
  • Develop and manage the engineering department budget, ensuring cost-effective operations and maintenance.
  • Evaluate and recommend new technologies or equipment to enhance operational efficiency.
  • Oversee the procurement and inventory management of engineering supplies and spare parts.
  • Ensure compliance with environmental, health, safety, and other regulatory standards.
  • Lead safety audits, risk assessments, and incident investigations.
  • Develop and enforce safety policies and procedures to minimize workplace hazards.
  • Identify opportunities for process improvements and lead initiatives to implement changes.
  • Manage engineering projects from conception to completion, ensuring adherence to timelines and budgets.
  • Introduce best practices and new technologies to enhance plant efficiency.
  • Report regularly to senior management regarding plant performance, engineering issues, and opportunities for improvement.
  • Prepare technical reports, presentations, and proposals for internal stakeholders.
  • Communicate effectively across departments to ensure alignment with plant objectives and goals.
  • Perform other duties as assigned

Physical Requirements

  • Must be able to lift up to 50 lbs., climb ladders, crawl under equipment, and work in cramped spaces at times.
  • May be necessary to assist in the evacuation of residents during emergency situations.
Qualifications

Experience:

  • Minimum of 7-10 years of experience in engineering management, with at least 3-5 years in a leadership role.
  • Strong technical knowledge of plant systems, equipment, and manufacturing processes.
  • Proven track record in plant operations, maintenance, and troubleshooting.
  • Experience with budgeting, cost control, and project management.
  • In-depth knowledge of regulatory standards (e.g., OSHA, EPA, local safety and environmental regulations).
  • Strong problem-solving, analytical, and decision-making skills.
  • Excellent communication and leadership skills.
  • Familiar with Microsoft Office Programs (e.g., Excel, Word)
  • Familiar with Building Automated Systems (BAS).

Education:

  • Highschool Diploma or Equivalent.

Licensure/Certification:

  • Valid state driver's license.
  • A/B underground storage tank operator certification must be provided within 90 days.
  • Maryland 1st Grade Engineer.
Additional Information

Depending upon the status of the position, Asbury offers generous benefits including medical, dental, and vision coverage; 401K with match; PTO and paid holidays.

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, disability status, genetic information, protected veteran status, or any other characteristic protected by law.