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Senior Manufacturing Process Engineer Jobs in Washington, DC

Eaton

Senior Manufacturing Engineer

Beltsville, MD · On-site

$99K - $145K/yr

Must be mindful of process and test capabilities and recognize organizational core competencies. * Determine Root Cause and Corrective Actions to resolve issues involving discrepant product or ...

X Energy LLC

Senior Manufacturing Engineer

Rockville, MD · On-site

$92K - $126K/yr

X-energy LLC conducts a thorough recruiting process and will never issue offers without interview ... X-energy is seeking a Senior Manufacturing Engineer responsible for translating complex nuclear ...

ERG

Senior Manufacturing Engineer

Indian Head, MD · On-site

$140K - $180K/yr

ERG is seeking a Senior Manufacturing Engineer to lead and oversee complex manufacturing operations ... Lead initiatives to enhance process efficiency, improve safety compliance, and maintain top-tier ...

ERG

Senior Manufacturing Engineer

Indian Head, MD · On-site

$140K - $180K/yr

ERG is seeking a Senior Manufacturing Engineer to lead and oversee complex manufacturing operations ... Lead initiatives to enhance process efficiency, improve safety compliance, and maintain top-tier ...

X Energy LLC

Senior Manufacturing Engineer

Rockville, MD · On-site +1

$92K - $126K/yr

X-energy LLC conducts a thorough recruiting process and will never issue offers without interview ... X-energy is seeking a Senior Manufacturing Engineer responsible for translating complex nuclear ...

ERG

Senior Manufacturing Engineer

Indian Head, MD

$140K - $180K/yr

ERG is seeking a Senior Manufacturing Engineer to lead and oversee complex manufacturing operations ... Lead initiatives to enhance process efficiency, improve safety compliance, and maintain top-tier ...

Electra

Senior Manufacturing Engineer

Manassas, VA · On-site

$110K - $135K/yr

The RoleAs our Senior Manufacturing Engineer, you'll lead the manufacturing engineering effort for ... Develop and deploy installation processes and work instructions, leveraging Lean Manufacturing ...

Electra

Senior Manufacturing Engineer

Manassas, VA · On-site

$110K - $135K/yr

The Role As our Senior Manufacturing Engineer, you'll lead the manufacturing engineering effort for ... Develop and deploy installation processes and work instructions, leveraging Lean Manufacturing ...

Quality Agents, LLC

Process Engineer

Rockville, MD · On-site

We are seeking a detail-oriented and collaborative Process Engineer to support manufacturing and technical operations in a dynamic biotech environment. This role plays a key part in optimizing ...

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Showing results 1-20

All JobsManufacturing Process Engineer JobsSenior Manufacturing Process Engineer JobsSenior Manufacturing Process Engineer Jobs in Washington, DC

Senior Manufacturing Process Engineer information

See Washington, DC salary details

$84.9K

$137.2K

$193.1K

How much do senior manufacturing process engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for senior manufacturing process engineer in Washington, DC is $137,176.00, according to ZipRecruiter salary data. Most workers in this role earn between $117,800.00 and $152,300.00 per year, depending on experience, location, and employer.

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Washington, DC? For Senior Manufacturing Process Engineer jobs in Washington, DC, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Washington, DC look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Washington, DC are:
Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Washington, DC as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $137,176 per year, or $66 per hour.

Manufacturing Process Engineer

Altus Technology Solutions

Indian Head, MD • On-site

$120K - $135K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 11 hours ago

Job description

Manufacturing Process Engineer
Location: Indian Head, MD
Remote Type: No Remote
Clearance: Active U.S. DoD SECRET Security Clearance
Education: Bachelor's degree in a relevant engineering field
Years of Experience: 5+ years of relevant technical experience in engineering
Salary Information: $120,000 - $135,000 per year
Description
Altus Technology Solutions is seeking a Manufacturing Process Engineer to support energetic materials manufacturing and engineering operations at Naval Surface Warfare Center Indian Head Division (NSWC IHD). This role supports manufacturing process engineering, equipment modernization, and production support efforts across energetics manufacturing operations.
The Manufacturing Process Engineer will support engineering and manufacturing activities including process analysis, technical documentation, and coordination of production-related efforts. This position requires experience supporting industrial or manufacturing environments and the ability to contribute to engineering processes and technical program execution.
This role is critical to supporting manufacturing operations and engineering initiatives by assisting with process improvements, technical documentation, and coordination across engineering and production teams.
Primary Responsibilities:
  • Provide manufacturing process engineering support for energetic materials production, ensuring safe, efficient, and high-quality operations
  • Design, analyze, and optimize manufacturing processes, supporting facility modernization, equipment upgrades, and industrial system improvements
  • Lead and support process improvement initiatives to enhance safety, efficiency, and product consistency
  • Perform engineering analysis for production systems, equipment repairs, and facility modifications, including blast and protective construction requirements
  • Support implementation of quality control measures and ensure compliance with SOPs, safety regulations, and production standards
  • Select and evaluate raw materials and process inputs for energetics manufacturing applications
  • Integrate manufacturing systems, controls, and SMART manufacturing technologies, including data acquisition and system integration
  • Develop and maintain technical documentation including SOPs, production plans, and technical data packages (TDPs)
  • Collaborate with engineering, manufacturing, and program management teams across development, production, and sustainment environments

Qualifications:
Required:
  • Active U.S. DoD SECRET Security Clearance (Must have interim clearance before start date)
  • Bachelor's degree in Engineering or related field
  • Minimum 5 years of relevant engineering experience
  • Experience supporting engineering or manufacturing environments
  • Experience developing technical documentation and engineering reports
  • Ability to support engineering analysis and process-related activities

Preferred:
  • Experience supporting energetics, ammunition, explosives, or defense programs
  • Experience working at NSWC Indian Head or similar DoD environments
  • Experience supporting manufacturing systems, equipment upgrades, or process improvements
  • Familiarity with technical data packages (TDPs) and engineering documentation
  • Experience supporting industrial or production environments

About Altus
Since 2004, Altus Technology Solutions has been committed to providing top-quality, performance-driven services to both government and commercial clients. As an ISO 9001:2015 Certified firm, Altus integrates proven solutions with industry-leading practices to tackle mission-critical challenges.
Learn more at www.Altusts.com.
Pay and Benefits
  • Competitive salary based on experience
  • Comprehensive healthcare benefits, including medical, dental, and vision coverage
  • Retirement savings plan with employer contributions
  • Income protection through short- and long-term disability insurance
  • Education assistance for professional growth
  • Flexible paid leave and career advancement opportunities

Commitment to Equal Opportunity Employment
Altus Technology Solutions is an Equal Opportunity Employer. We consider all qualified applicants for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, marital status, veteran status, or any other protected characteristic under applicable federal, state, or local laws. As a federal contractor, we are committed to hiring and retaining a workforce that includes individuals with disabilities and protected veterans. If you need assistance or an accommodation during the application process, please contact recruiting@altusts.com.
Protecting Your Information
We never request payment or personal banking details during the hiring process. If you encounter suspicious emails, contact us at support@altusts.com immediately.
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