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Battery Process Engineer Jobs in Washington, DC (NOW HIRING)

Nexamp

Lead Energy Storage Engineer

Washington, DC · On-site

$116K - $152K/yr

In this role, you will bring deep technical expertise in battery energy storage system design ... Experience in showcasing initiative to make improvements to current work, processes, products, and ...

Nexamp

Lead Energy Storage Engineer

Washington, DC

$116K - $152K/yr

In this role, you will bring deep technical expertise in battery energy storage system design ... Experience in showcasing initiative to make improvements to current work, processes, products, and ...

Ionstoragesystems

Principal Engineer

Beltsville, MD · On-site

$110 - $170/hr

Overview ION Storage Systems offers solid-state battery solutions focusing on performance, safety ... Partner with process/cell engineers to understand upstream process needs and downstream ...

Ion Storage Systems

Principal Engineer

Beltsville, MD

$174K - $191K/yr

ION Storage Systems offers solid-state battery solutions that prioritize performance, safety, and ... process speed, yield, and reliability. As a Principal Engineer, you'll take ownership of ...

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All JobsBattery Process Engineer JobsBattery Process Engineer Jobs in Washington, DC

Battery Process Engineer information

See Washington, DC salary details

$56.1K

$104.2K

$161.4K

How much do battery process engineer jobs pay per year?

As of Aug 27, 2026, the average yearly pay for battery process engineer in Washington, DC is $104,219.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,400.00 and $116,700.00 per year, depending on experience, location, and employer.

What does a battery process engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What are the key skills and qualifications needed to thrive as a battery process engineer?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.

What are some common challenges faced by battery process engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What are popular job titles related to Battery Process Engineer jobs in Washington, DC?

For Battery Process Engineer jobs in Washington, DC, the most frequently searched job titles are:

What job categories do people searching Battery Process Engineer jobs in Washington, DC look for?

The top searched job categories for Battery Process Engineer jobs in Washington, DC are:

Battery Process Engineer jobs near you
Infographic showing various Battery Process Engineer job openings in Washington, DC as of August 2026, with employment types broken down into 1% As Needed, 71% Full Time, 25% Part Time, 2% Contract, and 1% Nights. Highlights an 86% Physical, 2% Hybrid, and 12% Remote job distribution, with an average salary of $104,219 per year, or $50.1 per hour.

Battery Storage Engineer ? Advanced Grid-Scale Energy Storage

Eccalon LLC

Hanover, MD • On-site

Full-time

Re-posted 16 days ago

Job description

Job Description

Eccalon LLC is seeking a highly motivated and innovative Battery Storage Engineer to lead research, development, and integration of next-generation battery technologies for grid-scale energy storage systems. This role will focus on the exploration of advanced battery chemistries and architectures to enable higher energy densities, lower cost per kWh, and improved safety and lifecycle performance. The ideal candidate will have hands-on experience with cell design, prototyping, and performance evaluation, as well as knowledge of integration strategies for large-scale energy storage applications. A strong background in materials science is essential to support the development and evaluation of novel battery components and structures.

Key Responsibilities

  • Research, design, and test advanced battery chemistries including but not limited to solid-state, sodium-ion, lithium-sulfur, and flow batteries.
  • Develop experimental methods for assessing electrochemical performance, thermal stability, and degradation mechanisms.
  • Collaborate with materials scientists and chemical engineers to source and synthesize novel battery components.
  • Design and build prototype cells for laboratory testing and scale-up validation.
  • Evaluate the lifecycle, cost, and scalability of new battery technologies for deployment in grid-scale applications.
  • Work with system engineers to integrate storage solutions into renewable energy systems and data center applications.
  • Contribute to the design of Battery Management Systems (BMS) for monitoring and control of advanced storage systems.
  • Stay current with advancements in battery research, manufacturing processes, and safety regulations.
  • Support grant proposals, SBIR projects, and customer engagements by providing technical insights into battery R&D.

Qualifications

  • Bachelor’s or Master’s degree in Chemical Engineering, Materials Science, Electrochemistry, or a related discipline.
  • 3+ years of hands-on experience in battery R&D, preferably in a lab or pilot manufacturing setting.
  • In-depth understanding of electrochemical cell design, electrode fabrication, electrolyte formulations, and testing protocols.
  • Familiarity with safety considerations and regulatory standards for grid-scale battery deployment.
  • Experience using analytical tools such as EIS, CV, GC, SEM, and XRD for battery performance evaluation.
  • Strong problem-solving and critical thinking skills with a passion for innovation.
  • Excellent written and verbal communication skills for cross-functional collaboration and documentation.

Preferred Qualifications

  • Ph.D. in a related field with a focus on battery chemistry or energy storage systems.
  • Experience working on DOE-funded or ARPA-E battery research programs.
  • Background in techno-economic analysis or lifecycle assessment (LCA) of energy storage technologies.
  • Familiarity with modeling tools for electrochemical systems (e.g., COMSOL, MATLAB, or Python-based simulation frameworks).
Eccalon logo

About Eccalon

Sourced by ZipRecruiter

We are a cross-functional collective of innovative minds that leverages technology to tackle the most challenging problems of this generation for clients, the nation, and the world. Eccalon fosters creativity, curiosity, and imagination across all departments and divisions to pioneer new ideas, products, and services. We advance innovation.​

Industry

Guided missile and space vehicle manufacturing

Company size

11 - 50 Employees

Headquarters location

Hanover, MD, US

Year founded

2017

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