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Sr Process Control Engineer Jobs in Washington, DC

Peraton

Senior Process Engineer

Fort George G Meade, MD · On-site

$176K - $282K/yr

Responsibilities We are seeking a Senior Process Engineer to provide enterprise-focused engineering support to a government customer. You will apply process improvement (Pl), engineering ...

M.C. Dean, Inc

Control Engineer 2

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed ... Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting ...

M.C. Dean, Inc

Control Engineer 3

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed ... Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed ... Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84K - $109K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed ... Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting ...

Peraton

Senior Process Engineer

Fort George G Meade, MD · On-site

$176K - $282K/yr

Responsibilities We are seeking a Senior Process Engineer to provide enterprise-focused engineering support to a government customer. You will apply process improvement (Pl), engineering ...

Peraton

Senior Process Engineer

Fort George G Meade, MD · On-site

$176K - $282K/yr

Responsibilities We are seeking a Senior Process Engineer to provide enterprise-focused engineering support to a government customer. You will apply process improvement (Pl), engineering ...

Automationtechies

Senior Control Engineer

Washington, DC · On-site

$95K - $150K/yr

We are seeking a Senior Controls Engineer to lead the design, programming, implementation, and ... Solid understanding of process control theory, instrumentation, and industrial communication ...

Automationtechies

Senior Control Engineer

Washington, DC

$109K - $144K/yr

We are seeking a Senior Controls Engineer to lead the design, programming, implementation, and ... Solid understanding of process control theory, instrumentation, and industrial communication ...

M.C. Dean, Inc

Control Engineer 2 - Manassas

Manassas, VA · On-site

$83K - $108K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed ... Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting ...

Automationtechies

Senior Control Engineer

Washington, DC · On-site

$109K - $144K/yr

We are seeking a Senior Controls Engineer to lead the design, programming, implementation, and ... Solid understanding of process control theory, instrumentation, and industrial communication ...

M.C. Dean, Inc

Control Engineer 2 (Onsite)

Tysons, VA · On-site

$84K - $109K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed ... Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting ...

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All JobsSr Process Control Engineer JobsSr Process Control Engineer Jobs in Washington, DC

Sr Process Control Engineer information

See Washington, DC salary details

$84.9K

$137.2K

$193.1K

How much do sr process control engineer jobs pay per year?

As of Jul 15, 2026, the average yearly pay for sr process control engineer in Washington, DC is $137,176.00, according to ZipRecruiter salary data. Most workers in this role earn between $117,800.00 and $152,300.00 per year, depending on experience, location, and employer.

What are Sr Process Control Engineers?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr Process Control Engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr Process Control Engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

What are popular job titles related to Sr Process Control Engineer jobs in Washington, DC? For Sr Process Control Engineer jobs in Washington, DC, the most frequently searched job titles are:
What job categories do people searching Sr Process Control Engineer jobs in Washington, DC look for? The top searched job categories for Sr Process Control Engineer jobs in Washington, DC are:
Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Washington, DC as of July 2026, with employment types broken down into 1% As Needed, 74% Full Time, 22% Part Time, 1% Temporary, and 2% Contract. Highlights an 96% Physical, 2% Hybrid, and 2% Remote job distribution, with an average salary of $137,176 per year, or $66 per hour.
Process Control Systems Engineer II

Process Control Systems Engineer II

WSSC Water

Laurel, MD

Full-time

Re-posted 3 days ago

Job description

Position Information
Functional Title Process Control Systems Engineer II Recruitment Category Type Standard Functional Category Engineering & Construction Grade EG.15 FLSA Status Exempt Requisition Number 26-0129 Number of Vacancies 1 Job Level Non-Management Job Code N/A Job Description Summary Organization Name Process Control Engineering Reports to Section Manager, Process Control Engineering Full or Part Time Full Time If Part Time how many hours per week Regular or Temporary Regular Position End Date (if temporary) Work Schedule
Monday - Friday
7:30 am - 4:30 pm
Position Location Laurel
Position Summary Information
General Summary
The Process Control Systems Engineer II performs administrative work and a variety of professional engineering work in the field, plant and/or office to support the design, implementation, testing, and operation of process control systems.
Essential Functions
  • Programs and debugs process control systems including but not limited to field elements and devices, PLCs, HMIs, and reporting software
  • Performs problem definition and requirements analysis, produces justification reports, and develops designs for implementing new process control loops, or new control system to optimize performance of computer-controlled processes
  • Troubleshoots difficult control/data systems
  • Analyzes and tunes difficult process control loops to optimum response and cost-effective control
  • Recommends changes to control strategies or operational modes based on observation of control loops
  • Represents the Division in design teams for facility construction projects
  • Participates in testing, debugging, and start-up of new processes and equipment
  • Recommends hardware and software changes and upgrades to existing systems
  • Reviews plans of projects for functional design and conformance to Commission standards, specifications, and contractual requirements
  • Works extensively with computer based scientific and process control programming
  • Reviews plans for plant alterations or new plant construction
  • Responds to calls to emergency situations outside of normal work hours to support WSSC Water business
Other Functions
  • Deploys and commissions PLC based RTU's in the WSSC Water's SCADA system
  • May be required to participate in the group's emergency duty program
  • Develops cost estimated of water, sewer and related projects
  • Performs other duties as required
Work Environment And Physical Demands
  • Ability to climb ladders and work in confined spaces and elevated locations
  • Ability to hear audible alarms and abnormal equipment noises
  • Ability to visually inspect equipment and processes any time of day or night
Required Knowledge, Skills, And Abilities
  • Working knowledge and ability to install, program, test, tune, troubleshoot, and optimize all process control components including field sensors, PLCs, cabling, networks, operator stations, historical databases, etc.
  • Working knowledge and training in the theory and operation of all components of process control systems
  • Ability and skill in researching what changes in process control are cost justified
  • Ability to effectively interface with operational and technical disciplines (electrical, mechanical, process) engineers to develop changes in ancillary equipment
  • Ability and skill to write and present clear and concise cost justification reports
  • Ability to work with contractors, developers, consultants and the general public and to maintain satisfactory working relationships with subordinates, peers, and supervisors and to work in a team environment
  • Ability to keep abreast of and adapt to changes in the process control technology
  • Ability to lead and provide training for lower level Process Control Technicians
Minimum Education, Experience Requirements
  • Bachelor's degree
  • 3+ years of direct control experience in the design, programming, systems start-up as it is related to new construction and/or control equipment installation, engineering and operations of PLC based distributed process control and/or communication systems in the water and wastewater field

OR
  • High School diploma or equivalent
  • 7+ years experience in an engineering, instrumentation/communications, electrical or operational environment
  • 3+ years of direct control experience in the design, programming, systems start-up as it is related to new construction and/or control equipment installation, engineering and operations of PLC based distributed process control and/or communication systems in the water and wastewater field
Additional Requirements
  • May be assigned to participate in the Division's Emergency Duty Program
  • Completion of the WSSC Financial Disclosure statement within 30 days of employment and annually thereafter
  • Possession of a valid driver's license, with no more than 4 points, and the ability to obtain and maintain a WSSC Water driver's permit within 90 days of hire or transfer date
  • Completion of all safety training as required by WSSC Water
  • Employees in this position are designated or considered emergency personnel; therefore, the employee must report to work as scheduled or as directed by their supervisor when WSSC Water declares an event that requires emergency personnel to report to work
Preferences
  • Knowledge of and demonstrated ability in instrumentation and controls with an emphasis on those types used in water and wastewater stations, plants, transport systems, and incinerators
  • Current knowledge of water and wastewater treatment technologies
  • Registration in the State of Maryland as a Professional Controls Systems Engineer
  • ISA CAP certification
Salary $108,233 - $184,288
Posting Detail Information
EEO Statement Close Date Open Until Filled Yes Special Instructions to Applicants Additional Information
All applicants selected will be subject to drug screening and a background check/verification.

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