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Cold Forming Tool Design Engineer Jobs in Washington, DC

The Electronic Warfare Division of Leidos is seeking a Hardware Design Engineer to support Circuit ... Layout tool set such as Altium, KiCad, or Cadence Allegro/OrCad. Experience with hardware ...

The Electronic Warfare Division of Leidos is seeking a Hardware Design Engineer to support Circuit ... tool and such as Xilinx Vivado/Vitis and Siemens ModelSim • Experience with at least one ...

Airframe Design Engineer

Manassas, VA · On-site

$92K - $112K/yr

Support CAD admin duties such as tool and process development for designers What You Bring * Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field; Master's degree ...

As a Product Design Engineer, you will help design, prototype, test, and refine the mechanical ... metal forming, or casting. * Practical laboratory skills and confidence using mechanical ...

New

Collaborate with tool and library vendors to evaluate and implement innovative engineering ... Direct and review the technical work of Hardware Design Engineers while promoting engineering ...

GrammaTech is looking for a Sr. Hardware Design/FPGA Engineer to work onsite at customer locations ... Integrates new P&R tools, P&R tool updates, and ASIC or FPGA design libraries into Government ...

New

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Showing results 1-20

Cold Forming Tool Design Engineer information

See Washington, DC salary details

$60.6K

$102.4K

$151.2K

How much do cold forming tool design engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for cold forming tool design engineer in Washington, DC is $102,442.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,700.00 and $116,700.00 per year, depending on experience, location, and employer.

What is a cold forming tool design engineer?

A Cold Forming Tool Design Engineer is responsible for designing and developing tooling used in the cold forming process, which shapes metal without heating. They create detailed engineering drawings, select suitable materials, and optimize tool performance to improve production efficiency and product quality. This role requires knowledge of manufacturing processes, CAD software, and material properties. Engineers often collaborate with production teams, suppliers, and quality control to ensure tooling meets design specifications and industry standards.

What are some common challenges faced by cold forming tool design engineers in their daily work?

Cold Forming Tool Design Engineers often encounter challenges such as optimizing designs for manufacturability, ensuring tool durability under high-stress forming conditions, and balancing tight project timelines with rigorous quality standards. They must frequently troubleshoot and refine tool designs based on feedback from production teams or unexpected issues that arise during trial runs. Collaboration with cross-functional teams—including production, quality, and maintenance staff—is essential to resolve issues quickly and keep projects moving forward. This dynamic environment helps engineers build a versatile skill set and gain valuable experience in both technical and practical aspects of manufacturing.

What are the key skills and qualifications needed to thrive in the cold forming tool design engineer position, and why are they important?

To excel as a Cold Forming Tool Design Engineer, you need a solid background in mechanical engineering, experience with cold forming processes, and strong skills in CAD software. Familiarity with simulation tools such as AutoCAD, SolidWorks, and finite element analysis (FEA) platforms, as well as relevant certifications or exposure to manufacturing environments, is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for this role. These competencies ensure precise, efficient tool designs, successful project collaboration, and consistent production quality in a demanding manufacturing setting.

What are popular job titles related to Cold Forming Tool Design Engineer jobs in Washington, DC?

For Cold Forming Tool Design Engineer jobs in Washington, DC, the most frequently searched job titles are:

What job categories do people searching Cold Forming Tool Design Engineer jobs in Washington, DC look for?

The top searched job categories for Cold Forming Tool Design Engineer jobs in Washington, DC are:

Infographic showing various Cold Forming Tool Design Engineer job openings in Washington, DC as of August 2026, with employment types broken down into 1% Internship, 87% Full Time, 7% Part Time, and 5% Contract. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $102,442 per year, or $49.3 per hour.

Hardware Design Engineer

BTS Software Solutions

Annapolis Junction, MD • On-site

$180K - $265K/yr

Full-time

Medical, Retirement, PTO

Posted 3 days ago

New


Job description

The position is for a future opportunity scheduled for Award Spring 2027

Hardware Design Engineer (Levels I-III)

BTS Software Solutions is seeking a Hardware Design Engineer to design and test circuits and hardware in support of customer operations.

Job Description:

Designs and tests new integrated circuits and hardware components for a wide variety of signal processing applications and research. Designs, documents, and develops code (to include firmware) for digital signal processors or other programmable hardware devices such as Application Specific Integrated Circuit (ASIC) and Field Programmable Gate Array (FPGA) hardware. Analyzes the function of existing integrated circuits and hardware components for the purpose of reverse engineering the hardware and firmware. Conducts the necessary hardware engineering and related functions to modify and adapt vendor-manufactured hardware to meet special Government needs and contingencies.

Primary Location: Annapolis Junction, MD

Clearance Requirement: TS/SCI with Poly from Maryland customer

Degree Requirement:

  • Level 1- Three (3) years experience as a HDE in integrated circuit or microelectronic component design or reverse engineering of the same is required. Bachelor’s degree in Electrical Engineering or Computer Engineering from an accredited college or university is required. Five (5) years of additional hardware design engineering experience may be substituted for a bachelor’s degree.
  • Level 2-Seven (7) years experience as a HDE in integrated circuit or microelectronic component design or reverse engineering of the same is required. Bachelor’s degree in Electrical Engineering or Computer Engineering from an accredited college or university is required. Five (5) years of additional hardware design engineering experience may be substituted for a bachelor’s degree.
  • Level 3- Twelve (12) years experience as a HDE in integrated circuit or microelectronic component design or reverse engineering of the same is required. Bachelor’s degree in Electrical Engineering or Computer Engineering from an accredited college or university is required. Five (5) years of additional hardware design engineering experience may be substituted for a bachelor’s degree.

Relevant Experience:

All Levels:

  • Assist with designing new products and processes and improving and maintaining existing products
  • Communicate with the other engineering personnel to coordinate the interrelated design and assure project completion
  • Conduct design analysis on components and/or assemblies to assist in the development process by ensuring designs are cost efficient, able to be manufactured, and reliable
  • Develop and maintain documentation for the P&R design flows
  • Assist with de-processing electronic components and retrieving stored firmware or software using approved reverse engineering procedures
  • Design new products and processes and improving and maintaining existing products
  • Work with tool and library vendors to develop solutions for designers’ P&R design challenges
  • Perform the de-processing of electronic components and retrieving stored firmware or software using approved reverse engineering procedures
  • Integrate new P&R tools, P&R tool updates, and ASIC or FPGA design libraries into Government’s computer aided design environment, documents the use of those tools and libraries, and Assist other physical designers to successfully complete their specific P&R design tasks

Addition Requirements for Level 2:

  • Lead the designs of new products and processes and improve and maintain existing products
  • Provide technical leadership to less experienced engineers
  • Perform the de-processing of electronic components and retrieving stored firmware or software using approved reverse engineering procedures and develops improved procedures

Additional Requirements for Level 3

  • Direct and check the work of other hardware design engineers
  • Develop novel procedures for reverse engineering of new component types
  • Oversee the de-processing of electronic components and retrieving stored firmware or software using approved reverse engineering procedures

Pay Range: $180,000-$265,000
The BTS pay range for this job level is a general guideline only and not a guarantee of compensation or salary. Our approach to crafting offers considers various factors to establish an equitable and competitive compensation package. These considerations include, but are not limited to, the extent and intricacy of the role’s responsibilities, the candidate’s educational background, their work experience, and the specific competencies crucial for success in the role.

Company Overview:

BTS Software Solutions is a Service-Disabled Veteran-Owned Small Business who are community-focused innovators who transform ideas into technology to serve people. We recognize that innovation is only valuable when applied towards a needed solution. Technology has no value without the hard work to turn ideas into reality. Our roots are in helping save Soldiers’ lives through technology. We bring that ethos to serving our community. We create solutions that touch people's lives - products to communicate, to connect companies with customers, to stay informed, to save lives, and to enhance lives.

We have a small company persona with a large company ethos and capabilities; we create elegant solutions for complex problems that will enrich people’s lives. We offer one of the best benefits packages in the industry: Competitive health benefits package, PTO, 401K matching and vested from day one to name just a few of our benefits and perks.

BTS Software Solutions is an Equal Opportunity Employer (EOE). All employment decisions shall be made without regard to age, race, creed, color, religion, sex, national origin, ancestry, disability status, veteran status, sexual orientation, gender identity or expression, genetic information, marital status, citizenship status or any other basis as protected by federal, state, or local law.