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Cold Forming Tool Design Engineer Jobs in Washington, DC

Leidos

Hardware Design Engineer

Arlington, VA · On-site

$87K - $157K/yr

Description The Electronic Warfare Division of Leidos is seeking a Hardware Design Engineer to ... tool and such as Xilinx Vivado/Vitis and Siemens ModelSim • Experience with at least one ...

Leidos

Hardware Design Engineer

Arlington, VA

The Electronic Warfare Division of Leidos is seeking a Hardware Design Engineer to support Circuit ... Layout tool set such as Altium, KiCad, or Cadence Allegro/OrCad. Experience with hardware ...

Leidos

Hardware Design Engineer

Arlington, VA · On-site

The Electronic Warfare Division of Leidos is seeking a Hardware Design Engineer to support Circuit ... tool and such as Xilinx Vivado/Vitis and Siemens ModelSim • Experience with at least one ...

Electra

Airframe Design Engineer

Manassas, VA · On-site

$92K - $112K/yr

Support CAD admin duties such as tool and process development for designersRequired Education and ExperienceBachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field;

Electra Aero, Inc.

Airframe Design Engineer

Manassas, VA · On-site

$92K - $112K/yr

Support CAD admin duties such as tool and process development for designers Required Education and Experience * Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field;

Electra

Airframe Design Engineer

Manassas, VA · On-site

$92K - $112K/yr

Support CAD admin duties such as tool and process development for designers Required Education and Experience * Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field;

Pae

FPGA Hardware Design Engineer

Hanover, MD · On-site

$122K - $168K/yr

Work with tool and library vendors to develop solutions for designers' P&R design challenges ... Programming in VHDL * 8 Years : Programming in Xilinx FPGAs- any combination of VIRTEX-II Pro ...

Ambarella

ASIC Design Engineer Intern

Washington, DC · On-site

$120 - $150/hr

... design, implementation, and verification using Verilog, System Verilog, and any required programing ... Developing front-end methodologies and tool flows. Participating in chip bring-up and testing.

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Cold Forming Tool Design Engineer information

See Washington, DC salary details

$60.6K

$102.4K

$151.2K

How much do cold forming tool design engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for cold forming tool design engineer in Washington, DC is $102,442.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,700.00 and $116,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the cold forming tool design engineer position, and why are they important?

To excel as a Cold Forming Tool Design Engineer, you need a solid background in mechanical engineering, experience with cold forming processes, and strong skills in CAD software. Familiarity with simulation tools such as AutoCAD, SolidWorks, and finite element analysis (FEA) platforms, as well as relevant certifications or exposure to manufacturing environments, is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for this role. These competencies ensure precise, efficient tool designs, successful project collaboration, and consistent production quality in a demanding manufacturing setting.

What are some common challenges faced by cold forming tool design engineers in their daily work?

Cold Forming Tool Design Engineers often encounter challenges such as optimizing designs for manufacturability, ensuring tool durability under high-stress forming conditions, and balancing tight project timelines with rigorous quality standards. They must frequently troubleshoot and refine tool designs based on feedback from production teams or unexpected issues that arise during trial runs. Collaboration with cross-functional teams—including production, quality, and maintenance staff—is essential to resolve issues quickly and keep projects moving forward. This dynamic environment helps engineers build a versatile skill set and gain valuable experience in both technical and practical aspects of manufacturing.

What is a cold forming tool design engineer?

A Cold Forming Tool Design Engineer is responsible for designing and developing tooling used in the cold forming process, which shapes metal without heating. They create detailed engineering drawings, select suitable materials, and optimize tool performance to improve production efficiency and product quality. This role requires knowledge of manufacturing processes, CAD software, and material properties. Engineers often collaborate with production teams, suppliers, and quality control to ensure tooling meets design specifications and industry standards.

What are popular job titles related to Cold Forming Tool Design Engineer jobs in Washington, DC? For Cold Forming Tool Design Engineer jobs in Washington, DC, the most frequently searched job titles are:
What job categories do people searching Cold Forming Tool Design Engineer jobs in Washington, DC look for? The top searched job categories for Cold Forming Tool Design Engineer jobs in Washington, DC are:
Cold Forming Tool Design Engineer jobs near you
Infographic showing various Cold Forming Tool Design Engineer job openings in Washington, DC as of August 2026, with employment types broken down into 1% Internship, 87% Full Time, 7% Part Time, and 5% Contract. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $102,442 per year, or $49.3 per hour.

Design Engineer IV

Rochester Electronics, LLC

Rockville, MD • On-site

$108K - $150K/yr

Full-time

Re-posted 25 days ago

Job description

Description
The Design Engineer IV (Staff) works on high profile design projects that require new silicon created from either original component manufacturer (OCM) or end-customer databases. This position works hand in hand with the Product Engineering position with many tasks involving other groups (test, packaging, quality, production control, etc.).
Responsibilities
  • Proficient with customer engagement to complete the business with clean execution of the design tasks.
  • Ensures that solid silicon design methodology and best silicon design practices are employed.
  • Practices clear communications with fellow engineers including documenting the work performed, schedule estimations, and challenges for any project.
  • Utilities feedback in proposed solutions based upon feedback from management, customers, and peers.
  • Participates and leads in team meetings to discuss work performed and outlines challenges for any project.
  • May be asked to mentor to engineers in practices, tools and areas specific to tasks.
  • Regularly participate on cross-functional teams and multi-discipline teams across the entire company.
  • May be requested to perform other tasks as assigned.

Qualifications
  • Requires a minimum Bachelor of Science degree in Electrical Engineering, Computer Science, or Computer Engineering required (BSEE, BSCS, or BSCE).
  • At least 8-10 years of custom silicon design experience.
  • Must be a proficient team player with excellent interpersonal and communication skills.
  • Ability to define and execute what is necessary to get a semiconductor design to fab and through manufacturing.
  • Works with job specific software. May require coding and learning tool/ software specific languages.
  • Exhibits confidence in proposed solutions and willingness to take feedback for improvement in those solutions whether that feedback comes from management, customers, or peers.

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