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Plant Optimization Engineer Jobs in Indiana (NOW HIRING)

GEON

Automation/Controls Engineer

Terre Haute, IN · On-site

$79K - $105K/yr

Reducing equipment downtime through proactive monitoring, controls optimization, and process ... Understanding of regulated manufacturing standards (e.g., ISO, FDA, GMP depending on plant context)

Heidelbergmaterials

Engineer Maintenance

Logansport, IN · On-site

$84K - $113K/yr

Perform preventive and corrective maintenance on plant equipment to ensure optimal performance ... operations, engineering, and maintenance crews to support plant goals an maintain equipment ...

Heidelberg Materials

Engineer Maintenance

Logansport, IN · On-site

$84K - $113K/yr

Perform preventive and corrective maintenance on plant equipment to ensure optimal performance ... operations, engineering, and maintenance crews to support plant goals an maintain equipment ...

Verbio North America

Project Engineer

South Bend, IN

$80K - $110K/hr

The role will work closely with cross-functional teams to improve plant reliability by addressing ... upgrades, assist in optimizing planned turnarounds, and play a key part in envisioning ...

Verbio North America LLC

Project Engineer

South Bend, IN · On-site

$80K - $110K/yr

... upgrades, assist in optimizing planned turnarounds, and play a key part in envisioning ... Plant level experience in one of the following industries required--Ethanol, Chemical, Refining ...

Slate Auto

Industrial Engineer - General Assembly

Warsaw, IN · On-site

$68K - $89K/yr

The Industrial Engineer will play a critical role in optimizing processes, reducing waste ... Support the optimization of plant layouts, processes, tooling, material flow, waste management, etc.

Recar

Industrial Engineer - General Assembly

Warsaw, IN

$68K - $89K/yr

The Industrial Engineer will play a critical role in optimizing processes, reducing waste ... Support the optimization of plant layouts, processes, tooling, material flow, waste management, etc.

Novolex

Process Engineer

Connersville, IN

The Process Engineer will leverage data, process knowledge, and continuous improvement ... plant performance. Essential Functions & Key Responsibilities: Process Optimization and ...

Novolex

Process Engineer

Connersville, IN

The Process Engineer will leverage data, process knowledge, and continuous improvement ... plant performance. Essential Functions & Key Responsibilities: Process Optimization and ...

Novolex

Process Engineer

Connersville, IN

The Process Engineer will leverage data, process knowledge, and continuous improvement ... plant performance. Essential Functions & Key Responsibilities: Process Optimization and ...

Novolex

Process Engineer

Connersville, IN · On-site

The Process Engineer will leverage data, process knowledge, and continuous improvement ... plant performance. Essential Functions & Key Responsibilities: Process Optimization and ...

Carmeuse

Regional Reliability Engineer

Gary, IN · On-site

$102K - $128K/yr

... maintenance optimization, and other reliability techniques. * Conducting analyses and ... Improving plant equipment by identifying the bad actors and implementing Reliability Strategy ...

Carmeuse

Regional Reliability Engineer

Gary, IN · On-site

$102K - $128K/yr

... maintenance optimization, and other reliability techniques. * Conducting analyses and ... Improving plant equipment by identifying the bad actors and implementing Reliability Strategy ...

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Plant Optimization Engineer information

What are some typical challenges faced by Plant Optimization Engineers, and how can they be addressed?

Plant Optimization Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, integrating new technologies into existing processes, and managing cross-functional communication. Addressing these challenges typically involves strong analytical skills, continuous collaboration with operations and maintenance teams, and staying updated on industry best practices. Proactive problem-solving and adaptability are crucial, as is the ability to lead process improvement initiatives while ensuring minimal disruption to ongoing operations.

What are the key skills and qualifications needed to thrive as a Plant Optimization Engineer, and why are they important?

To thrive as a Plant Optimization Engineer, you need a solid background in chemical, mechanical, or industrial engineering, along with experience in process optimization and data analysis. Familiarity with process simulation software (such as Aspen HYSYS or MATLAB), Six Sigma or Lean Manufacturing certifications, and SCADA systems is typically required. Strong analytical thinking, problem-solving ability, and effective communication skills help drive continuous improvement and facilitate cross-functional teamwork. These competencies are crucial for maximizing plant efficiency, reducing costs, and ensuring operational excellence in a competitive manufacturing environment.

What is the difference between Plant Optimization Engineer vs Process Engineer?

AspectPlant Optimization EngineerProcess Engineer
Primary FocusMaximizing plant efficiency and performanceDesigning and improving manufacturing processes
Skills & CertificationsProcess optimization, data analysis, engineering fundamentalsProcess design, chemical/industrial engineering, certifications like PE
Work EnvironmentIndustrial plants, manufacturing facilitiesDesign offices, manufacturing plants
Industry UsageEnergy, chemicals, manufacturingChemical, petrochemical, manufacturing

While both roles involve process understanding, the Plant Optimization Engineer focuses on improving overall plant performance and efficiency, often using data analysis and optimization techniques. The Process Engineer concentrates on designing and refining specific processes. Both roles are essential in manufacturing industries but differ in scope and daily tasks.

What does a Plant Optimization Engineer do?

A Plant Optimization Engineer is responsible for improving the efficiency, productivity, and safety of industrial plants. They analyze current processes, identify areas for improvement, and implement solutions such as automation, new technologies, or process adjustments. Their work often involves collaborating with other engineers, operators, and management to ensure optimal plant performance while reducing costs and minimizing environmental impact.
What are popular job titles related to Plant Optimization Engineer jobs in Indiana? For Plant Optimization Engineer jobs in Indiana, the most frequently searched job titles are:
What job categories do people searching Plant Optimization Engineer jobs in Indiana look for? The top searched job categories for Plant Optimization Engineer jobs in Indiana are:
What cities in Indiana are hiring for Plant Optimization Engineer jobs? Cities in Indiana with the most Plant Optimization Engineer job openings:
Plant Optimization Engineer jobs near you

Automation/Controls Engineer

GEON

Terre Haute, IN • On-site

$79K - $105K/yr

Full-time

Posted 9 days ago

Job description

Automation/Controls Engineer
Reporting To Position: Engineering Manager
Summary
We are seeking a results-driven Automation Engineer to lead process automation and reliability initiatives that improve safety, quality, and operational efficiency across our manufacturing operations. This role will work cross-functionally to develop, implement, and sustain automated control systems and process improvements that reduce downtime and optimize equipment performance.
Experience & Education
  • Bachelor's Degree in Electrical, Mechanical, or Industrial Engineering, or equivalent technical field.
  • Minimum 3 years of experience within a manufacturing environment (process, batch, or continuous preferred).
  • Proven track record of:
    • Reducing equipment downtime through proactive monitoring, controls optimization, and process improvement.
    • Applying reliability-centered maintenance (RCM) strategies, including but not restricted to condition-based monitoring.
  • Hands-on experience with:
    • PLC programming (Allen-Bradley, Siemens, Schneider, etc.)
    • HMI development and system integration
    • Industrial control system design and troubleshooting
    • Process instrumentation (sensors, flow, level, temp, pressure, etc.)
  • Preferred Qualifications:
    • Familiarity with CMMS platforms (Emaint, etc.) for scheduling and documentation
    • Knowledge of safety circuit design, lockout/tagout procedures, and risk assessments
    • Understanding of regulated manufacturing standards (e.g., ISO, FDA, GMP depending on plant context)
    • Experience with control panel design and electrical schematic review
    • Proficiency in Microsoft Office (Excel, Word, Outlook) and technical documentation tools

Skills & Competencies
  • Analytical Thinking & Root Cause Analysis
  • Process Improvement & Documentation
  • Technical Communication
  • Cross-Functional Collaboration
  • Self-Motivation & Accountability
  • Time Management & Prioritization
  • Adaptability & Continuous Learning

Key Responsibilities:
  • Process Optimization & Improvement:
    • Evaluate and improve existing automation systems to enhance throughput, efficiency, and quality.
    • Identify process inefficiencies and lead efforts to streamline workflows and reduce cycle times.
    • Support Lean/Six Sigma initiatives and drive structured problem-solving efforts
  • Automation Systems Support:
    • Develop, program, and troubleshoot PLC-based control systems (Allen-Bradley, Siemens, Schneider, etc.).
    • Design and maintain HMI interfaces and control architecture documentation (Ignition Perspective).
    • Ensure system reliability by maintaining and upgrading legacy automation infrastructure.
    • Serve as the primary contact for IT, ensuring seamless communication and collaboration between the plant's automation systems and IT infrastructure to support operational efficiency and troubleshooting.
  • Reliability & Maintenance Engineering:
    • Lead root cause analysis of recurring equipment failures and implements permanent corrective actions.
    • Collaborate with maintenance and production teams to develop preventive and predictive maintenance strategies.
    • Serve as a CMMS (Emaint) power user, managing automation-related maintenance plans and documentation.
  • Project Management:
    • Lead small- to mid-scale capital projects involving control system upgrades, line modifications, and new equipment integration.
    • Develop project scopes, timelines, budgets, and provide technical support during startup and commissioning phases.
  • Training & Collaboration:
    • Provide technical training and troubleshooting guidance to technicians and operators.
    • Communicate automation changes and improvements effectively across engineering, production, and maintenance teams.
    • Support change management efforts including documentation updates, SOPs, and process validations.

Work Environment & Physical Demands
  • Ability to stand, walk, kneel, and lift up to 50 lbs. in a production environment
  • Occasional exposure to heat, noise, mechanical equipment, and airborne particles
  • May require occasional off-shift or weekend support for project execution or troubleshooting

Travel Requirements:
  • Occasional travel (Approx. 10%) may be required for:
    • Vendor or OEM visits for equipment specification or troubleshooting
    • Off-site training or professional development
    • Corporate meetings or cross-plant support (if part of a multi-site operations)

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