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Pipe Stress Analysis Jobs (NOW HIRING)

Novetus Engineering

Senior Pipe Stress Engineer

Houston, TX · On-site

$101K - $139K/yr

Oversee all pipe stress analysis activities for both new projects and existing facility issues. * Develop, manage, and enforce project schedules, budgets, and deliverable requirements. * Monitor ...

Socket.dev

Pipe Stress Engineer

Louisville, KY · On-site

$75K - $95K/yr

Perform flexibility analyses for piping systems to ensure stresses are within code allowable limits ... Locate and design pipe supports and restraints which maintain static equilibrium and minimize ...

Exyte Group

Lead Process Engineer - Pipe Lead

Albany, NY · On-site

$112K/yr

Discover your exciting role The role of Pipe Stress Lead Engineer is responsible for analyzing and evaluating the design and performance of piping systems for ATF (Advanced Technological Facilities ...

Exyte GmbH

$102K - $133K/yr

Discover your exciting role The role of Pipe Stress Lead Engineer is responsible for analyzing and evaluating the design and performance of piping systems for ATF (Advanced Technological Facilities ...

HDR

Senior Mechanical Engineer (Pipe Stress)*

Omaha, NE · On-site

$100K - $132K/yr

Perform pipe stress analysis and piping design for projects and prepare reports on the findings. * Coordinate the work of Mechanical Engineers with the balance of a multidiscipline team throughout ...

HDR

Senior Mechanical Engineer (Pipe Stress)*

Omaha, NE · On-site

$100K - $132K/yr

Perform pipe stress analysis and piping design for projects and prepare reports on the findings. * Coordinate the work of Mechanical Engineers with the balance of a multidiscipline team throughout ...

HDR

Senior Mechanical Engineer (Pipe Stress)*

Omaha, NE · On-site

$100K - $132K/yr

Perform pipe stress analysis and piping design for projects and prepare reports on the findings. * Coordinate the work of Mechanical Engineers with the balance of a multidiscipline team throughout ...

ISAT Total Support

Pipe Stress Design Engineer

Houston, TX · On-site

$56 - $76.75/hr

Perform ASME B31 pipe stress analysis using hand calculations and analytical methods with software to evaluate sustained, pressure, displacement range and occasional loading requirements as outlined ...

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Pipe Stress Analysis information

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$90K

$148.1K

$180.5K

How much do pipe stress analysis jobs pay per year?

As of Sep 14, 2026, the average yearly pay for pipe stress analysis in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is pipe stress analysis?

A Pipe Stress Analysis job involves evaluating the mechanical integrity of piping systems under various operating conditions, such as pressure, temperature, and external loads. Engineers use specialized software like CAESAR II or AutoPIPE to assess stresses, displacements, and support requirements. Their goal is to ensure compliance with industry codes (e.g., ASME B31.3) and prevent failures like leaks or ruptures. This role is critical in industries such as oil & gas, power plants, and chemical processing.

What are the main responsibilities of a pipe stress analyst on a typical project?

A Pipe Stress Analyst is responsible for evaluating piping systems to ensure they can safely withstand loads such as pressure, temperature changes, and seismic activity. This involves performing stress calculations, developing detailed reports, and providing recommendations for support placement or design modifications. Analysts often work closely with piping designers, structural engineers, and project managers to integrate stress analysis findings into overall project plans. The role can require reviewing and interpreting technical drawings, participating in design reviews, and occasionally visiting job sites to assess installation conditions. By proactively identifying and addressing potential issues, Pipe Stress Analysts help prevent costly failures and ensure regulatory compliance.

What are the key skills and qualifications needed to thrive in pipe stress analysis, and why are they important?

To thrive in Pipe Stress Analysis, a strong background in mechanical or civil engineering principles, fluid mechanics, and material science is typically required, often complemented by a relevant engineering degree. Proficiency with industry-standard software such as CAESAR II or AutoPIPE, as well as knowledge of applicable codes like ASME and API, is essential. Attention to detail, analytical thinking, and effective communication are key soft skills for working within multidisciplinary project teams. These competencies are vital to ensure the safety, reliability, and compliance of piping systems in critical industrial environments.

How to become a pipe stress analysis engineer?

To become a pipe stress analysis engineer, typically a bachelor's degree in mechanical, civil, or petroleum engineering is required. Gaining experience with pipe systems, stress analysis software like Caesar II or AutoPIPE, and obtaining relevant certifications such as ASME or API can enhance job prospects. Strong understanding of materials, codes, and safety standards is also essential.
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Pipe Stress Analysis jobs near you
Infographic showing various Pipe Stress Analysis job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 85% Full Time, 12% Part Time, and 2% Contract. Highlights an 80% Physical, 4% Hybrid, and 16% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Mechanical Engineer - Pipe Stress Analyst

Austin, TX • On-site

Aalo Atomics
See more jobs at Aalo Atomicsexternal

Full-time

Medical, Dental, Vision, PTO

Re-posted 9 days ago

Job description

About Aalo Atomics
Aalo Atomics is pioneering a new era in clean energy with factory-fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo-1, a 10 MWe reactor leveraging cutting-edge safety, modularity, and efficiency. Based in Austin, TX, we're rapidly growing as we work to deploy the world's first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.
About the role
We are seeking a skilled Mechanical Engineer with experience in pipe stress analysis to support the design and qualification of high-integrity piping systems for our advanced reactor projects. The ideal candidate will be proficient in ASME B31 piping codes and have experience or a strong interest in ASME Section III Class 1/2/3/A/B piping design.
What you'll do
  • Perform pipe stress analysis using industry-standard software (e.g., CAESAR II, AutoPIPE) in compliance with ASME B31.1, or B31.3.
  • Support the design, analysis, and documentation of nuclear piping systems under ASME Section III Class 1, 2, 3, A, or B requirements.
  • Conduct pipe support evaluations, thermal expansion assessments, and seismic/operating load analyses.
  • Interface with cross-functional teams including structural, thermal, and system design engineers.
  • Prepare calculation packages, analysis reports, and design documentation for regulatory and quality reviews.
  • Assist in the development and implementation of piping design standards and design review processes.

Qualifications
Required
  • B.S. or M.S. in Mechanical Engineering or related field.
  • 5+ years of experience in pipe stress analysis and piping system design.
  • Proficiency with ASME B31 codes (B31.1/B31.3).
  • Working knowledge or experience with ASME Section III piping design preferred.
  • Familiarity with design documentation and QA processes in regulated industries (e.g., nuclear, oil & gas, aerospace).
  • Excellent written and verbal communication skills.
  • U.S. Citizenship or Permanent Residency is required.

Preferred
  • 10+ years of experience in pipe stress analysis and piping system design.
  • Experience with nuclear safety-related or safety-significant piping.
  • Knowledge of Code Case N-755 (for HDPE piping) and Code Case N-122.
  • Familiarity with P&IDs, pipe routing models, and piping isometrics.
  • Experience with SmartPlant, AutoCAD Plant 3D, or similar platforms.

Requirements
Must be based in the United States
Must be willing to work on-site at our headquarters in Austin, Texas or Idaho Falls, Idaho
What It Takes to Succeed at Aalo
We're building technology that will help reshape the future of energy. The pace is fast, the problems are difficult, and the expectations are high. Successful team members consistently demonstrate:
Extreme Ownership - You take responsibility for outcomes, not just tasks. You proactively identify problems, drive solutions, and follow through.
A Passion for Solving Hard Problems - You are energized by challenges that others avoid and enjoy finding practical solutions to complex technical issues.
A Sense of Urgency - You move quickly, make thoughtful decisions, and maintain momentum while balancing quality and execution.
What We Offer
  • Competitive salary based on technical level
  • Health, Dental, and Vision Insurance
  • Paid Time Off
  • Corporate Gym Membership

Candidates only. No recruiters or agencies, please.
Additional Information:
Aalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.
Applicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non-compliant foreign citizenships.
Direct applicants only. No recruiters or staffing agencies, please.

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