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$40.5K

$92.6K

$118.5K

How much do materials and process engineer jobs pay per year?

As of Jun 8, 2026, the average yearly pay for materials and process engineer in the United States is $92,639.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $102,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Materials and Process Engineer, and why are they important?

To thrive as a Materials and Process Engineer, you need a strong background in materials science, chemistry, and engineering principles, typically supported by a bachelor's degree in materials, chemical, or mechanical engineering. Familiarity with CAD software, materials testing equipment, and quality management systems such as ISO 9001 is often required. Strong analytical thinking, problem-solving abilities, and effective teamwork are essential soft skills that set top performers apart. These competencies are crucial for developing reliable materials, optimizing processes, and ensuring product quality and innovation in manufacturing environments.

What are some typical challenges Materials and Process Engineers face when introducing new materials into production?

Materials and Process Engineers often encounter challenges such as ensuring new materials meet safety and performance standards, working within budget constraints, and collaborating with cross-functional teams to align on manufacturing capabilities. They must also address scalability, sourcing, and regulatory compliance while troubleshooting unforeseen issues during the transition from prototype to full-scale production. Effective communication and problem-solving skills are essential to navigate these complexities and ensure a smooth integration of new materials.

What does a Materials and Process Engineer do?

A Materials and Process Engineer is responsible for selecting, developing, and testing materials used in manufacturing processes to ensure they meet required standards for strength, durability, and performance. They analyze how materials interact with each other and with the environment, and often troubleshoot issues related to materials failures or inefficiencies in production. These engineers work closely with design, manufacturing, and quality teams to optimize processes, reduce costs, and improve product reliability. They are commonly employed in industries such as aerospace, automotive, electronics, and manufacturing.

What is the difference between Materials And Process Engineer vs Manufacturing Engineer?

AspectMaterials And Process EngineerManufacturing Engineer
CredentialsBachelor's in Materials Science, Mechanical, or Chemical Engineering; certifications like ASM or Six SigmaBachelor's in Mechanical, Industrial, or Manufacturing Engineering; similar certifications
Work EnvironmentResearch labs, R&D departments, quality controlProduction floors, factory settings, process optimization
Industry UsageAutomotive, aerospace, electronics, materials developmentAutomotive, consumer goods, electronics manufacturing

Materials And Process Engineers focus on developing and improving materials and manufacturing processes, often working in R&D or quality control. Manufacturing Engineers optimize production processes and workflows on the factory floor. While both roles require engineering backgrounds and certifications, their primary focus areas and work environments differ significantly.

More about Materials And Process Engineer jobs
What cities are hiring for Materials And Process Engineer jobs? Cities with the most Materials And Process Engineer job openings:
What states have the most Materials And Process Engineer jobs? States with the most job openings for Materials And Process Engineer jobs include:
What job categories do people searching Materials And Process Engineer jobs look for? The top searched job categories for Materials And Process Engineer jobs are:
Materials And Process Engineer jobs near you
Infographic showing various Materials And Process Engineer job openings in the United States as of May 2026, with employment types broken down into 99% Full Time, and 1% Temporary. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $92,639 per year, or $44.5 per hour.

Material Characterization and Materials Process Engineering

L3HHCM20

Huntsville, AL • On-site

Other

This job post has expired today. Applications are no longer accepted.

Job description

Job Title: Material Characterization and Materials Process Engineer

Job Code: 37518

Job Location: Huntsville, AL- AMF South

Job Schedule: 9/80: Employees work 9 out of every 14 days - totaling 80 hours worked - and have every other Friday off

Job Description:

The Advanced Manufacturing Facility (AMF-South) is seeking a Material Characterization Engineer working in the Material Laboratory to support material characterization activities for both in-process manufacturing and  development programs. This role is responsible for generating thermal, rheological, and chemical characterization data to support material selection, process optimization, failure analysis, and production support. The successful candidate will evaluate a range of material systems, including polymer matrix composites, elastomers, and adhesives, using laboratory techniques such as Thermomechanical Analysis (TMA), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA), rheometry, and Fourier Transform Infrared Spectroscopy (FTIR).

Essential Functions:

  • Perform thermal, rheological, and chemical characterization testing in accordance with approved test plans, standard operating procedures, and safe laboratory practices.
  • Generate, analyze, and interpret material characterization data to support engineering decisions related to material behavior, processability, cure state, thermal stability, and constituent identification.
  • Provide technical input on characterization method selection, test execution, data quality, and interpretation of results.
  • Collaborate with materials engineers, laboratory personnel, and cross-functional teams to support program deliverables, root cause investigations, and process development activities.
  • Maintain operational readiness of laboratory instrumentation through routine checks, calibration coordination, troubleshooting, and service support with original equipment manufacturers as required.
  • Document test results and communicate findings through technical reports, presentations, and direct engineering support.
  • Support laboratory and departmental objectives outside primary assignments as needed to meet critical program and production schedules.

Qualifications:

  • Bachelor's Degree and minimum 4 years of prior Material Process Engineering experience. Graduate Degree and a minimum of 2 years of prior Material Process Engineering experience. In lieu of a degree, minimum of 8 years of Material Process Engineering experience.

Preferred Additional Skills:

  • Bachelor's degree in Materials Science, Chemical Engineering, Chemistry, or a related technical discipline is preferred.
  • Experience with thermal analysis and rheological characterization techniques.
  • Experience working with laboratory instrumentation and test data analysis.
  • Understanding of material properties such as glass transition, cure behavior, coefficient of thermal expansion, decomposition behavior, viscoelastic response, and chemical composition
  • Hands-on experience with TA Instruments TRIOS software.
  • Experience characterizing composites, elastomers, and adhesives.
  • Experience supporting manufacturing, development, or qualification programs in the aerospace and defense industry.
  • Ability to interpret material characterization results in the context of processing, performance, and failure mechanisms.

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