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Lean Engineer Jobs (NOW HIRING)

Lean Manufacturing Engineer Location: EXALTA Group - Bonita Springs, FL Reports To: Director of Operations Position Summary The Lean Manufacturing Engineer drives operational excellence through the ...

New

The Lean Industrial Engineer will support implementation of the "Eurofins Operational Excellence" methodology (based on Lean/5S) and support other internal consulting initiatives/ projects to ...

Lean Manufacturing Engineer

Abingdon, VA ยท On-site

$90K - $100K/yr

The Lean Manufacturing Engineer is responsible for driving continuous improvement and implementing Lean Manufacturing principles throughout the organization. This role supports operational excellence ...

Lean Manufacturing Engineer Poclain Hydraulics is a global leader in the design and manufacture of hydrostatic transmission systems used in construction, agriculture, material handling, mining, and ...

$67K - $86K/yr

The Lean Engineer II serves as a subject matter expert in Lean methodologies, leading rapid improvement efforts that directlyimpactsafety, quality, delivery, and cost. This roleoperateswitha high ...

Teledyne Micropac is looking for a Lean Manufacturing Engineer who will provide hands-on technical leadership to develop, optimize, and sustain high-reliability microelectronics manufacturing ...

Lean Manufacturing Engineer Salary: $90,000.00 - $95,000.00 + Bonus Company Overview: Leading manufacturer dedicated to delivering high-quality products and solutions to our customers. We are ...

Teledyne Micropac is looking for a Lean Manufacturing Engineer who will provide handson technical leadership to develop, optimize, and sustain highreliability microelectronics manufacturing processes ...

The Lean Manufacturing Engineer is responsible for driving continuous improvement initiatives across manufacturing operations to enhance productivity, reduce waste, and improve overall operational ...

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Lean Engineer information

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$37K

$79.5K

$101K

How much do lean engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for lean engineer in the United States is $79,521.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,000.00 and $88,500.00 per year, depending on experience, location, and employer.

What is a lean engineer?

Lean Engineers are professionals who specialize in improving processes, reducing waste, and increasing efficiency within organizations, often in manufacturing or production environments. They apply Lean principles and methodologies, such as value stream mapping and continuous improvement (Kaizen), to streamline operations and enhance productivity. Lean Engineers work closely with cross-functional teams to identify inefficiencies, implement solutions, and sustain improvements over time. Their ultimate goal is to deliver higher value to customers while minimizing resources and costs.

How much do lean engineers make?

Lean engineers typically earn a median annual salary of around $70,000 to $90,000, depending on experience, location, and industry. Professionals with certifications like Lean Six Sigma and experience with process improvement tools may command higher salaries.

What are some common challenges lean engineers face when implementing process improvements, and how can they overcome them?

Lean Engineers often encounter resistance to change from team members who are accustomed to existing processes. Additionally, they may face difficulties in sustaining improvements over time or dealing with limited resources. To overcome these challenges, it's important to engage stakeholders early, clearly communicate the benefits of Lean initiatives, and provide ongoing training. Building cross-functional teams and establishing regular check-ins can also help ensure that improvements are maintained and adapted as needed.

What are the key skills and qualifications needed to thrive as a lean engineer, and why are they important?

To thrive as a Lean Engineer, you need a strong background in industrial, manufacturing, or process engineering, often supported by a relevant degree and experience with continuous improvement methodologies. Familiarity with Lean tools such as Value Stream Mapping, Kaizen, Six Sigma, and statistical analysis software is typically required, with certifications like Lean Six Sigma being highly valuable. Strong problem-solving abilities, effective communication, and a collaborative mindset help Lean Engineers drive change and engage stakeholders. These skills are crucial for identifying inefficiencies, implementing sustainable improvements, and enhancing overall operational performance.
More about Lean Engineer jobs
What cities are hiring for Lean Engineer jobs? Cities with the most Lean Engineer job openings:
What states have the most Lean Engineer jobs? States with the most job openings for Lean Engineer jobs include:
Infographic showing various Lean Engineer job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $79,521 per year, or $38.2 per hour.

Lean Manufacturing Engineer

US Modules

College Station, TX โ€ข On-site

Full-time

Re-posted 25 days ago


Job description

No visa sponsorship available.

Position Summary

US Modules is seeking a driven and hands-on Lean Manufacturing Engineer to support continuous improvement initiatives across our solar module manufacturing operations. This role is responsible for identifying waste, improving production efficiency, optimizing material flow, and driving a culture of operational excellence throughout the factory.

The Lean Engineer will partner closely with Production, Quality, Maintenance, Supply Chain, and Engineering teams to improve throughput, reduce costs, increase yield, and support safe, scalable manufacturing processes for photovoltaic (PV) module production.

Key Responsibilities

  • Lead Lean Manufacturing and Continuous Improvement initiatives across solar module production lines.
  • Analyze manufacturing workflows to reduce cycle time, scrap, downtime, and non-value-added activities.
  • Facilitate Kaizen events and continuous improvement workshops.
  • Develop and maintain KPIs related to OEE, productivity, yield, labor efficiency, and waste reduction.

Apply Lean tools and methodologies including:

  • Value Stream Mapping (VSM)
  • 5S
  • Kaizen
  • Standard Work
  • SMED
  • Root Cause Analysis
  • Visual Management
  • Kanban
  • Poka-Yoke

Partner with Production and Process Engineering teams to optimize:

  • Cell stringing
  • Lamination
  • Framing
  • Junction box installation
  • Final assembly
  • Testing and packaging processes
  • Support line balancing, capacity analysis, and bottleneck reduction efforts.
  • Implement visual factory systems and sustain 5S standards throughout manufacturing areas.
  • Conduct time studies and process observations to identify opportunities for improvement.
  • Assist in developing standard operating procedures (SOPs) and work instructions.
  • Train employees on Lean principles and continuous improvement methodologies.
  • Support new equipment launches and process transfers with Lean design principles.
  • Collaborate with Quality teams to reduce defects and improve first-pass yield.
  • Participate in safety initiatives and ensure Lean improvements align with EHS standards.

Qualifications

Required

  • Bachelor’s degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or related field.
  • 3+ years of Lean Manufacturing or Continuous Improvement experience in a manufacturing environment.
  • Strong knowledge of Lean, Six Sigma, and operational excellence methodologies.
  • Experience with data analysis, process mapping, and KPI reporting.
  • Strong problem-solving and facilitation skills.
  • Proficiency in Microsoft Excel, Power BI, or similar analytical tools.
  • Excellent communication and cross-functional collaboration skills.

Preferred

  • Experience in solar, semiconductor, electronics, automotive, or high-volume manufacturing.
  • Lean Six Sigma Green Belt or Black Belt certification.
  • Familiarity with photovoltaic (PV) module manufacturing processes.
  • Experience with MES, ERP, and manufacturing data systems.
  • Knowledge of automation and Industry 4.0 concepts.

Key Performance Indicators (KPIs)

  • OEE improvement
  • Scrap and defect reduction
  • Throughput increase
  • Labor productivity
  • Downtime reduction
  • Inventory reduction
  • 5S audit performance
  • Kaizen implementation success
  • Cost savings generated

Work Environment

  • Manufacturing plant environment with exposure to automated production equipment.
  • Frequent time spent on production floor supporting operators and supervisors.
  • May require occasional travel to suppliers or other manufacturing sites.

Preferred Competencies

  • Continuous improvement mindset
  • Strong analytical thinking
  • Change management capability
  • Ability to influence teams without direct authority
  • Results-oriented and hands-on approach
  • Strong organizational and project management skills

Work Environment

This is an on-site role requiring daily presence on the manufacturing floor. The position involves working around automated equipment and production processes. PPE is required, with flexibility to support off-shift production needs during ramp-ups or critical events.