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Lead Stress Engineer Jobs (NOW HIRING)

Expleo

Stress Engineer V - Tulsa

Tulsa, OK · On-site

$90/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead development and validation of FEM models for complex structures * Generate, review, and ... Bachelor's degree in Engineering (ABET-accredited preferred) * 14+ years of aerospace stress ...

Hybron Inc

Composites Stress Engineer

El Segundo, CA · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

As the first stress engineer on the team, there will be significant opportunity to build and lead Hybron's composites structural analysis team, with pathways to a manager role, director role, and ...

KBR

Lead Piping Stress Engineer

Newark, DE · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead Piping Stress Engineer KBR Sustainable Technology Solutions (STS) provides holistic and value-added solutions across the entire asset life cycle. These include world-class licensed process ...

Zachry Group

Engineer IV Stress Analyst

Downers Grove, IL · On-site

$119K - $168K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Function as a lead engineer for portfolio clients and large capital projects. * Coordinate work ... This position, Engineer IV Stress Analyst , is eligible for participation in Zachry's Total ...

Skylimit Systems

Senior Stress Engineer

Houston, TX · On-site

$113K - $145K/yr

In this role, you'll lead structural analysis efforts for aerospace hardware, working closely with ... related engineering discipline * 5+ years of structural or stress analysis experience within ...

Electra

Senior/Principal Airframe Stress Engineer

Manassas, VA · On-site

$130K - $180K/yr

  • Dental

  • Vision

  • Life

  • PTO

The RoleAs a Senior or Principal Airframe Stress Engineer, you will lead structural analysis efforts supporting the development, certification, and production of Electra's flagship hybrid-electric ...

Electra Aero

Senior/Principal Airframe Stress Engineer

Manassas, VA · On-site

$130 - $180/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Role As a Senior or Principal Airframe Stress Engineer, you will lead structural analysis efforts supporting the development, certification, and production of Electra's flagship hybrid-electric ...

Electra

Senior/Principal Airframe Stress Engineer

Manassas, VA · On-site

$130K - $180K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Role As a Senior or Principal Airframe Stress Engineer, you will lead structural analysis efforts supporting the development, certification, and production of Electra's flagship hybrid-electric ...

Lockheed Martin

Stress Analysis Senior Engineer

Englewood, CO · On-site

$58 - $79.50/hr

The Stress Analysis Engineer will own moderatetocomplex structuralanalysis workpackages, mentor ... Advanced Stress Analysis Lead static, dynamic, and fatigue analyses using linear and non linear ...

Rolls-Royce

Stress and Lifing Engineer

Indianapolis, IN · On-site

$66K - $107K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Stress and Lifing Engineer Working Pattern: Full time Working location: Indianapolis, IN./Hybrid (3 ... We lead progress, creating the technologies that move us forward. If you're driven to grow, to ...

Rolls-Royce Corporation

Stress and Lifing Engineer

Indianapolis, IN · On-site

$78K - $128K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Stress and Lifing Engineer Working Pattern: Full time Working location: Indianapolis, IN./Hybrid (3 ... We lead progress, creating the technologies that move us forward. If you're driven to grow, to ...

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Lead Stress Engineer information

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$42.5K

$123.8K

$180.5K

How much do lead stress engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for lead stress engineer in the United States is $123,784.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $135,000.00 per year, depending on experience, location, and employer.

What is the difference between Lead Stress Engineer vs Stress Engineer?

AspectLead Stress EngineerStress Engineer
CredentialsBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; Professional Engineer (PE) license often preferredBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; PE license beneficial but not always required
Work EnvironmentLeads stress analysis teams, manages projects, and collaborates with design and manufacturing teamsPerforms stress analysis tasks under supervision, supporting project teams in evaluating component safety
ResponsibilitiesOversees stress analysis, reviews results, ensures compliance, and mentors junior engineersConducts stress calculations, prepares reports, and assists in testing and validation

The main difference between a Lead Stress Engineer and a Stress Engineer lies in their responsibilities and leadership roles. The Lead Stress Engineer manages projects, oversees teams, and ensures compliance, while the Stress Engineer focuses on performing analysis tasks. Both roles require similar technical credentials and work within the same industry environment, but the Lead position involves more oversight and strategic planning.

How does a lead stress engineer typically collaborate with other engineering disciplines during a project?

A Lead Stress Engineer regularly works alongside design, manufacturing, and materials engineers to ensure that structural components meet safety and performance standards. Collaboration often involves reviewing design drawings, discussing material choices, and providing feedback on manufacturability and compliance with industry regulations. Effective communication and teamwork are essential, as the Lead Stress Engineer must integrate diverse technical inputs into their analyses and present clear recommendations to both engineering teams and project management. This cross-functional collaboration helps to identify potential issues early and supports the overall success of complex engineering projects.

What does a lead stress engineer do?

A Lead Stress Engineer is responsible for analyzing and evaluating the structural integrity of components and systems, typically in industries such as aerospace, automotive, or civil engineering. They use advanced engineering principles and software tools to assess how structures respond to various stresses like loads, vibrations, and temperature changes. Their work ensures that designs are safe, reliable, and meet regulatory standards. Additionally, Lead Stress Engineers often supervise a team, review technical documents, and collaborate with other engineering disciplines to solve complex problems.

What are the key skills and qualifications needed to thrive as a lead stress engineer, and why are they important?

To thrive as a Lead Stress Engineer, you need deep expertise in structural analysis, materials science, and engineering principles, usually supported by a degree in aerospace, mechanical, or civil engineering. Familiarity with finite element analysis (FEA) software, relevant industry standards, and certifications such as PE or chartered status are typically required. Strong leadership, problem-solving abilities, and effective communication are crucial soft skills for managing teams and interfacing with cross-functional departments. These skills and qualifications are vital to ensure structural integrity, regulatory compliance, and the successful delivery of complex engineering projects.
More about Lead Stress Engineer jobs

What job categories do people searching Lead Stress Engineer jobs look for?

The top searched job categories for Lead Stress Engineer jobs are:

Lead Stress Engineer jobs near you
Infographic showing various Lead Stress Engineer job openings in the United States as of August 2026, with employment types broken down into 88% Full Time, 9% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $123,784 per year, or $59.5 per hour.

Stress Engineer V - Tulsa

Expleo

Tulsa, OK • On-site

$90/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 11 days ago

Job description

Overview
Location: Tulsa, OK
Pay Rate: $90.00/hour
EXPLEO GROUP USA is seeking a consultant-level Stress Engineer (Level 5) to deliver advanced structural analysis and high-level technical expertise across aerospace programs.
This role is suited for an experienced engineer who can work independently on complex problems, while influencing engineering decisions and contributing to technical excellence.
Responsibilities
  • Perform advanced static, fatigue, and damage tolerance analysis
  • Lead development and validation of FEM models for complex structures
  • Generate, review, and approve detailed stress analysis reports
  • Validate Strength Check Notes (SCNs) and structural compliance
  • Provide technical leadership within IPTs and support critical engineering decisions
  • Review and challenge engineering assumptions and design changes
  • Support cross-functional teams and factory operations
  • Contribute to continuous improvement and technical development initiatives
Qualifications
  • Bachelor's degree in Engineering (ABET-accredited preferred)
  • 14+ years of aerospace stress engineering experience
  • Strong Boeing Defense program experience required
  • 5+ years of defense experience
  • Deep expertise in static, fatigue, and damage tolerance analysis
  • Advanced proficiency in FEM tools and analysis methods
  • Strong knowledge of composite and metallic structures
  • Proven ability to solve complex engineering challenges independently
  • Excellent communication and stakeholder engagement skills
What We Offer
  • Competitive compensation $90 per hour.Final compensation is determined based on skill alignment, years of experience, and fair, market-based rates by geography.
  • Comprehensive Benefits for you and your dependents - Extensive Medical Plans, Dental, Vision, HSA with company contribution, company sponsored Life Insurance and Short / Long term disability insurance, a host of voluntary plans including legal, hospital, accident, pet wellness, and 401k with matching
  • Paid Holidays and Paid Time Off
  • Career Development and Advancement - Expleo is a global company in 29 Countries worldwide with a high focus on development
  • Strong Team Culture - Collaborate with experienced professionals who value precision, performance, and teamwork

About Expleo
This position may require access to information subject to U.S. export-control regulations (e.g., ITAR/EAR). Employment is contingent upon the ability to obtain such access. Under these regulations, access may be limited to "U.S. Persons," including U.S. citizens, lawful permanent residents (green card holders), and individuals granted refugee or asylee status.
Expleo is a trusted partner for end-to-end, integrated engineering, quality services and management consulting for digital transformation. We are a talent incubator. The time you spend at Expleo will turbo-charge your career, allowing you to work on complex technical challenges, enjoy opportunities to expand your skills and take part in inspiring, multi-disciplinary collaborations with your colleagues. Whether working on autonomous vehicles, green planes, the factories of tomorrow or cutting-edge banking technology, you will have the opportunity to become a bolder version of yourself. Let's change the game together.
Expleo is an equal opportunity employer. We commit to non-discrimination in all stages of the recruitment process, ensuring fair and unbiased hiring practices. We evaluate qualified applicants without regard to race, color, religion, sex (including pregnancy), sexual orientation, gender identity, national origin, age, disability, genetic information, or any other protected characteristic under applicable laws.
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