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Finite Element Analysis Fea Engineer Jobs (NOW HIRING)

Proficiency in finite element analysis (FEA) tools such as NASTRAN, ABAQUS, and OptiStruct ... Automotive Engineering * Crashworthiness * Durability * NVH * Manufacturing Processes Tools ...

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Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses. Develop analytical models and engineering calculations to validate ...

Develop finite element analysis (FEA) models of nuclear weapon systems, perform rigorous FEA of the systems, make engineering judgments on the system performances, and provide engineering resolutions ...

Develop finite element analysis (FEA) models of nuclear weapon systems, perform rigorous FEA of the systems, make engineering judgments on the system performances, and provide engineering resolutions ...

Develop finite element analysis (FEA) models of nuclear weapon systems, perform rigorous FEA of the systems, make engineering judgments on the system performances, and provide engineering resolutions ...

In this role, you will combine first-principles engineering, analytical modeling, rigid-body dynamics, and finite element analysis (FEA) to guide product architecture from concept through mass ...

... Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal ... analytical models and engineering calculations to validate structural designs. • Support ...

In this role, you will combine first-principles engineering, analytical modeling, rigid-body dynamics, and finite element analysis (FEA) to guide product architecture from concept through mass ...

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Finite Element Analysis FEA Engineer information

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How much do finite element analysis fea engineer jobs pay per hour?

As of Aug 19, 2026, the average hourly pay for finite element analysis fea engineer in the United States is $53.63, according to ZipRecruiter salary data. Most workers in this role earn between $43.27 and $62.26 per hour, depending on experience, location, and employer.

What is a finite element analysis FEA engineer?

A Finite Element Analysis (FEA) Engineer uses computer simulations to analyze and predict how products or structures will respond to real-world forces, such as stress, heat, and vibration. They employ FEA software to create models, run simulations, and interpret results to optimize designs for performance, safety, and cost-effectiveness. FEA Engineers work across industries like automotive, aerospace, and manufacturing to improve product reliability and efficiency. Their role often involves collaborating with design and engineering teams to refine prototypes before physical testing.

What does a finite element analysis FEA engineer do?

A typical day for a Finite Element Analysis (FEA) Engineer involves setting up and running simulations, analyzing model results, and preparing reports to communicate findings to design and project teams. You may also spend time collaborating with engineers from other disciplines, attending design reviews, and making recommendations based on your analysis. Tasks often require troubleshooting models, refining mesh quality, and validating results against experimental data or industry standards. The role is dynamic and may involve shifting priorities to address urgent project needs or support product development cycles. This collaborative and detail-oriented environment helps ensure that products and structures meet safety, performance, and regulatory requirements.

What are the key skills and qualifications needed to thrive as a finite element analysis FEA engineer?

To thrive as a Finite Element Analysis (FEA) Engineer, a strong background in mechanical or structural engineering, experience with FEA theory, and proficiency in numerical simulation are essential, often supported by a relevant degree. Expertise with simulation software such as ANSYS, Abaqus, or COMSOL, and knowledge of CAD tools and relevant industry certifications are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers present complex analysis results to technical and non-technical stakeholders. These skills and qualities are critical for ensuring the accuracy, reliability, and clarity of simulations that inform important engineering decisions.

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Infographic showing various Finite Element Analysis Fea Engineer job openings in the United States as of August 2026, with employment types broken down into 85% Full Time, 12% Part Time, and 3% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $111,552 per year, or $53.6 per hour.

Exterior Structures CAE Engineer

Jobtailor

Dearborn, MO • On-site

$75 - $110/hr

Other

Posted yesterday

New


Job description

  • Perform linear and nonlinear finite element analysis on automotive body structures, chassis components, and subsystems to evaluate strength, stiffness, durability, NVH, and crashworthiness performance
  • Apply CAE tools throughout the design cycle to support design decisions, identify potential structural issues early, and recommend design improvements
  • Conduct structural topology, topography, size, and shape optimization studies to achieve mass reduction targets while meeting performance and manufacturing constraints
  • Build and refine finite element models, including meshing, material assignment, boundary conditions, and load cases, for complex structural assemblies
  • Utilize multi-disciplinary optimization processes to balance mass, stiffness, durability, and cost
  • Correlate CAE predictions with physical test data and refine modeling methods and assumptions to improve simulation accuracy
  • Collaborate with design engineers, test engineers, and program managers to communicate analysis results and recommendations
  • Document analysis methodologies, assumptions, and results in technical reports and design review presentations
  • Support root-cause investigations for structural performance issues identified during testing or field use
  • Stay current with industry best practices, emerging simulation methods, and software capabilities in structural CAE and optimization
Requirements
  • Bachelor's degree in mechanical engineering, Automotive Engineering, or a related engineering discipline (required)
  • 3 years of relevant industry experience in automotive or related structural CAE applications
  • Familiarity with design of experiments (DOE) and statistical analysis methods
  • Experience supporting vehicle programs from concept through production launch
  • Proficiency in finite element analysis (FEA) tools such as NASTRAN, ABAQUS, and OptiStruct
  • Experience applying FEA tools for linear statics, modal, buckling, fatigue, and/or nonlinear analysis
  • Hands-on experience using OptiStruct and modeFRONTIER or similar tools for structural optimization, including topology, topography, size, and shape optimization
  • Experience with multi-disciplinary design optimization (MDO) processes and workflows
  • Familiarity with pre/post-processing tools such as HyperMesh, HyperView, and ANSA
  • Understanding of automotive structural design requirements, including durability, crashworthiness, and NVH considerations
  • Working knowledge of manufacturing processes and their impact on structural design, including stamping, casting, and joining methods
  • Candidates must be legally authorized to work in the United States
  • Visa sponsorship is not available for this position
Core Competencies

Demonstrates expertise in finite element analysis (FEA) and structural optimization within the automotive industry, utilizing advanced CAE tools to enhance design performance and durability. Proficient in collaborating with cross-functional teams to communicate analysis results and support design improvements.

Highest-signal resume keywords
  • Finite Element Analysis (FEA)
  • Structural Optimization
  • Multi-Disciplinary Design Optimization (MDO)
  • Nastran
  • Abaqus
ATS Optimization Keywords Hard Skills
  • Finite Element Analysis (FEA)
  • Structural Optimization
  • Design of Experiments (DOE)
  • Statistical Analysis
  • Linear Statics Analysis
  • Modal Analysis
  • Buckling Analysis
  • Fatigue Analysis
  • Topology Optimization
  • Shape Optimization
Soft Skills
  • Collaboration
  • Communication
  • Problem-Solving
Industry Keywords
  • Automotive Engineering
  • Crashworthiness
  • Durability
  • NVH
  • Manufacturing Processes
Tools & Technologies
  • OptiStruct
  • ModeFRONTIER
  • HyperMesh
  • HyperView
  • ANSA
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