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Finite Element Analysis Fea Engineer Jobs in Connecticut

LiquidPiston, Inc.

Skunkwerks Engineer

Suffield, CT · On-site

Conduct structural and thermal Finite Element Analysis (FEA) to evaluate component integrity ... D. in Mechanical Engineering or a related field. * Converge expert with demonstrated ability to ...

LiquidPiston

Skunkwerks Engineer

Suffield, CT · On-site

Conduct structural and thermal Finite Element Analysis (FEA) to evaluate component integrity ... D. in Mechanical Engineering or a related field. * Converge expert with demonstrated ability to ...

CACI International, Inc.

Structural Analyst

Danbury, CT · On-site

$79K - $162K/yr

Engineering Time Type: Full time Minimum Clearance Required to Start: None Employee Type: Regular ... Knowledge of structural finite element analysis and traditional hand calculations * Knowledge of ...

CACI

Structural Analyst

Danbury, CT · On-site

$79K - $162K/yr

Engineering Time Type: Full time Minimum Clearance Required to Start: None Employee Type: Regular ... finite element analysis (FEMAP, NASTRAN), and mathematical software (Matlab, AFGROW, VA-One, etc ...

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How much do finite element analysis fea engineer jobs pay per hour?

As of Aug 30, 2026, the average hourly pay for finite element analysis fea engineer in Connecticut is $51.02, according to ZipRecruiter salary data. Most workers in this role earn between $41.15 and $59.23 per hour, depending on experience, location, and employer.

What is a finite element analysis FEA engineer?

A Finite Element Analysis (FEA) Engineer uses computer simulations to analyze and predict how products or structures will respond to real-world forces, such as stress, heat, and vibration. They employ FEA software to create models, run simulations, and interpret results to optimize designs for performance, safety, and cost-effectiveness. FEA Engineers work across industries like automotive, aerospace, and manufacturing to improve product reliability and efficiency. Their role often involves collaborating with design and engineering teams to refine prototypes before physical testing.

What does a finite element analysis FEA engineer do?

A typical day for a Finite Element Analysis (FEA) Engineer involves setting up and running simulations, analyzing model results, and preparing reports to communicate findings to design and project teams. You may also spend time collaborating with engineers from other disciplines, attending design reviews, and making recommendations based on your analysis. Tasks often require troubleshooting models, refining mesh quality, and validating results against experimental data or industry standards. The role is dynamic and may involve shifting priorities to address urgent project needs or support product development cycles. This collaborative and detail-oriented environment helps ensure that products and structures meet safety, performance, and regulatory requirements.

What are the key skills and qualifications needed to thrive as a finite element analysis FEA engineer?

To thrive as a Finite Element Analysis (FEA) Engineer, a strong background in mechanical or structural engineering, experience with FEA theory, and proficiency in numerical simulation are essential, often supported by a relevant degree. Expertise with simulation software such as ANSYS, Abaqus, or COMSOL, and knowledge of CAD tools and relevant industry certifications are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers present complex analysis results to technical and non-technical stakeholders. These skills and qualities are critical for ensuring the accuracy, reliability, and clarity of simulations that inform important engineering decisions.

What are the most commonly searched types of Finite Element Analysis Fea Engineer jobs in Connecticut?

The most popular types of Finite Element Analysis Fea Engineer jobs in Connecticut are:

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Finite Element Analysis Fea Engineer jobs near you
Infographic showing various Finite Element Analysis Fea Engineer job openings in Connecticut as of August 2026, with employment types broken down into 81% Full Time, 12% Part Time, 2% Temporary, and 5% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $106,118 per year, or $51 per hour.

Senior Mechanical Simulation Engineer

Suffield, CT • On-site

LiquidPiston, Inc.
Motor Vehicle Manufacturing • 11 - 50 employees
Learn more about LiquidPiston, Inc.external

$101K - $134K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 14 days ago

Job description

Senior Simulation Engineer (Bearings & Seals)
This role is fully onsite in Bloomfield, CT, five days per week, and the company will be relocating to Suffield, CT later in 2026.
About LiquidPiston:
At LiquidPiston, we're redefining what's possible in internal combustion. Our patented X-Engine architecture delivers a lighter, smaller, and more efficient solution compared to traditional engines - enabling new capabilities across aerospace, defense, and clean power generation. We're not just building engines - we're pushing the boundaries of innovation in power and propulsion. As part of our team, you'll work alongside passionate engineers, designers, and researchers committed to solving hard problems and bringing cutting-edge technology to life. If you're excited about clean-sheet engine design, real R&D challenges, and the opportunity to make a direct impact in a small, agile team - this is your chance to help build something truly revolutionary.
Position Overview:
The Senior Mechanical Simulation Engineer will lead the design, development, and validation of rotary engine sealing systems and related components. This role involves applying advanced principles of tribology, materials science, and dynamic simulation to optimize seal performance, durability, and reliability under demanding operating conditions. The position requires close collaboration with manufacturing and engineering teams, hands-on problem solving during testing, and the ability to communicate technical findings effectively. The ideal candidate will have deep expertise in high-temperature engine components, strong analytical skills, and a proven track record in independent and collaborative R&D projects.
Responsibilities:
  • Rotary Seal Development: Lead the design and refinement of the rotary engine sealing system, including Apex Seals and Face Seals.
  • Journal Bearing Design: Contribute to the design, material selection, and optimization of journal bearings. Analyze bearing loads, clearances, oil flow, and housing deflection to ensure hydrodynamic stability and durability.
  • Tribology and Wear: Apply advanced principles of tribology to minimize friction, optimize lubrication, and predict/mitigate wear on seals and housing surfaces.
  • Dynamic Simulation: Develop and utilize 1D/3D dynamic models to analyze seal motion, contact pressure, leakage, and flutter under various operating conditions (speed, temperature, load).
  • Materials and Manufacturing: Specify and qualify materials appropriate for high-temperature, high-pressure sliding contact, and collaborate with manufacturing partners on component specifications.
  • Thermal and Mechanical Analysis (FEA): Utilize Finite Element Analysis (FEA) to assess thermal distortion, structural integrity, and mechanical stress on sealing components and their supporting structures (rotor, housing).
  • Validation and Testing: Design, execute, and analyze engine test plans focused on seal performance, durability and friction.
  • Troubleshooting: Diagnose and resolve complex sealing-related engine performance issues identified during dyno testing and field trials.
  • Communicate findings clearly and effectively to stakeholders.
Requirements:
  • Bachelor's degree in Mechanical Engineering, Materials Science, or a related field (Master's preferred).
  • 5+ years of experience in the design, development, and validation of ICE power cylinder ring packs and cylinder bores.
  • Proficiency with advanced engineering simulation tools (e.g., FEA such as Ansys)
  • Programming languages: Matlab (MUST), Python/C++
  • Deep understanding of high-temperature materials science and their application in severe engine environments.
  • Experience with advanced surface treatments or coatings for friction reduction and wear resistance.
  • Proven ability to work independently and collaboratively in a fast-paced R&D environment.
Benefits & Perks
  • Flexible PTO: We value work-life balance and encourage time to rest and recharge.
  • Health & Wellness: Comprehensive medical and voluntary dental, and vision coverage - you choose what works best for you.
  • Equity Participation: Permanent employees receive RSUs (Restricted Stock Units).
  • 401(k) Match: We offer a 401k w/100% matching up to 3% of your salary and then 50% of contributions between 3-5%
  • Career Growth: Ongoing training, mentorship, and learning opportunities to accelerate your growth.
Our Culture
At LiquidPiston, we embrace challenges, move fast, and celebrate curiosity. Our team thrives on collaboration, creativity, and perseverance. We understand that innovation involves risk-and we're not afraid to fail as we move forward.
Equal Opportunity Employer
LiquidPiston, Inc. is proud to be an Equal Opportunity Employer. Qualified applicants will not be discriminated against, and receive consideration for employment without regard to race, color, religion, gender, sexual orientation, gender identity, national origin, or protected veteran status or disability.
All offers of employment at LiquidPiston are contingent upon successful completion of a pre-employment background check and drug screening.

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