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Fea Stress Analyst Jobs (NOW HIRING)

Demonstrated proficiency and deep understanding of FEA tools (ANSYS Mechanical preferred; Abaqus ... Experience generating stress reports and component margins justifications consistent with NASA or ...

Use under supervision and development knowledge of CAESAR II, RISA 3-D, FEA and hand calculations ... Stress Analysis, proficiency in CAESAR II (AutoPipe), or NozzlePro Your life at Harris As one of ...

Stress Engineer 2

Duluth, MN · On-site

$80K/yr

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

... stress analysis * Demonstrated experience in building and refining an FEA model for a novel ... material or composition * Ability to build up an entire FEA system, including software selection ...

... stress analysis * Demonstrated experience in building and refining an FEA model for a novel ... material or composition * Ability to build up an entire FEA system, including software selection ...

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

Stress Engineer 2

Duluth, MN · On-site

$80.40 - $120.61/hr

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

Lead Stress Engineer

Middle River, MD · On-site

$110 - $130/hr

We are seeking a Lead Stress Engineer to provide technical leadership in structural analysis for ... Strong experience with finite element analysis (FEA) and traditional hand calculations.

Specialist Engineer, Stress

Tustin, CA · On-site

$61.50 - $84.25/hr

Strong foundational knowledge and understanding of stress analysis procedures, failure modes, failure theories, and applicable calculations * Knowledge creating and interrogating FEA models ...

Liaison Stress Engineer 2

Duluth, MN · On-site

$80.40 - $120.61/hr

... hand analysis methods and FEA. * Responsible for stress analysis and test documentation generation. Includes analysis reports, test plans and test reports. * Completes project assignments and ...

Showing results 41-60

Fea Stress Analyst information

See salary details

$90K

$148.1K

$180.5K

How much do fea stress analyst jobs pay per year?

As of Aug 23, 2026, the average yearly pay for fea stress analyst in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is a FEA stress analyst?

FEA Stress Analysts are engineering professionals who use Finite Element Analysis (FEA) software to assess and predict the structural integrity and behavior of components and assemblies under various loads and conditions. They create detailed computer models to simulate stresses, strains, and deformations in materials, helping to identify potential weaknesses or failures in a design before it is built. FEA Stress Analysts often work closely with design and manufacturing teams to optimize products for safety, durability, and cost-effectiveness. Their expertise is essential in industries such as aerospace, automotive, civil engineering, and manufacturing.

What are the key skills and qualifications needed to thrive as a FEA stress analyst?

To thrive as an FEA Stress Analyst, you need a solid understanding of engineering mechanics, materials science, and finite element analysis principles, typically backed by a degree in mechanical or aerospace engineering. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, along with knowledge of CAD tools and industry standards, is essential. Strong analytical thinking, attention to detail, and effective communication skills help you interpret data and collaborate with multidisciplinary teams. These competencies ensure accurate structural assessments, contributing to product safety and performance in engineering projects.

What are some common challenges faced by FEA stress analysts when working on multidisciplinary engineering projects?

FEA Stress Analysts often collaborate with design, manufacturing, and quality teams, which can present challenges such as integrating varied data formats, reconciling differing project timelines, and ensuring clear communication of analysis results. Balancing the need for detailed, accurate simulations with project deadlines is also a frequent challenge. Additionally, analysts must stay updated on evolving software tools and industry standards to ensure the validity and efficiency of their analyses.

What is the difference between Fea Stress Analyst vs Structural Engineer?

AspectFea Stress AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications in FEA softwareBachelor's or Master's in Civil or Structural Engineering, PE license often preferred
Work EnvironmentDesign firms, aerospace, automotive industries, primarily office-based with software toolsConstruction sites, design offices, field inspections, project management
Industry UsageUsed across aerospace, automotive, manufacturing for stress analysisUsed in building, bridge, and infrastructure design and assessment

Fea Stress Analysts focus on performing finite element analysis to evaluate stress and strain in components, primarily working with simulation software. Structural Engineers design and oversee the construction of physical structures, ensuring safety and compliance. While both roles require engineering credentials and involve stress considerations, Fea Stress Analysts specialize in analysis, whereas Structural Engineers focus on design and implementation.

More about Fea Stress Analyst jobs
Infographic showing various Fea Stress Analyst job openings in the United States as of August 2026, with employment types broken down into 95% Full Time, and 5% Contract. Highlights an 100% In-person job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Engineer - GSE & Tooling Stress Analyst III - Fixed Term

Blue Origin

Seattle, WA

$81K - $113K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 18 days ago


Blue Origin rating

8.7

Company rating: 8.7 out of 10

Based on 91 frontline employees who took The Breakroom Quiz

17th of 72 rated aerospace companies


Job description

Application close date:

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We're working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

We are a dynamic team of collaborators, doers, and problem-solvers who are relentlessly committed to a culture of safety. This position will directly impact the history of space exploration and will require your commitment and detailed attention towards safe and repeatable space flight. Join us in lowering the cost of access to space and enabling Blue Origin's vision of millions of people living and working in space to benefit Earth.

As part of a hardworking team of specialists and engineers, you will work with a variety of multi-disciplined engineers to perform structural analysis on ground support equipment, for the New Glenn Component Test team. You will create free body diagrams, perform hand calculations, create FEA/FEM analyses, and release your analysis in Windchill PDM.

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities include but are not limited to:

  • Perform strengthassessmentsutilizingbothclassical analysis techniques and finite element analysis (FEA) for tooling and ground support equipment (GSE)

  • Document and review stress analysestofacilitatetherelease of engineering drawings and related documentation

  • Mentor tooling designers on best practices in stress, stability, and fracture analysis

  • Providetechnicalguidance on design concepts, including risk, cost, and performance trade-offs

  • Support cross-functional teams with input for design development, analysis, and trade studies

  • Lead conceptual and detailed analysis of tooling and equipment for the manufacture and assembly of structural components, mechanical/actuated systems, and hydraulic and fluid systems

  • Serve as the technical point of contact and responsible party for vendor-developed tooling projects

Minimum Qualifications

  • Bachelor's degree in engineering (minimum), with 5-8yearsof experience analyzing ground support equipment (GSE) ortooling in theautomotive,aerospaceorsimilarindustry

  • Experience creatingandvalidatingfiniteelement models (FEMs)using Ansysor NX Simulation with Nastran

  • Proven Experience of FEA using 1D, 2D & 3D elements withmodelscontainingweldments,machined parts, and weldments

  • Proficiencyin generating free-body diagrams to calculate internal loads and reaction forces, and in simplifying and idealizing structural problems of varying complexity

  • Extensive experience analyzing steel and aluminum tooling, including machining fixtures and weldmentsusing hand calculations

  • Proficiencyin performing bolted joint hand calculations (bolt preload, joint stiffness, shear-tension interaction, insert pull-out, etc.)

  • Proficiencyin performing welded joint hand calculations (requiredsize, length, effective throat, direct andresultantstress,andfailure modes

  • Proficiency in performing modal analysis on vibration fixture design.

  • Demonstrated ability to earntrust,maintainpositiveand professional relationships, and contribute to a culture of inclusion

  • Familiarity with applicable structural codes (AISC-360, ASME B30 & 31, ASME BTH-1, etc.)

  • Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Preferred Qualifications

  • Professional Engineer (PE) licensure

  • ProficiencywithCreo and/or Siemens NX software

  • Strong customer focus and excellent communication skills

  • Demonstratedtrackrecordof successful project delivery

  • Ability to collaborate effectively within multidisciplinary teams

  • Self-motivated with the ability to manage multiple tasks and priorities simultaneously

  • Ability to clearly communicate analytical findings to both technical and non-technical audiences


Base Pay Range for:

WA applicants is $81,313.00 - $113,837.85

Other site ranges may differ


Culture Statement

Don't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.


Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S.as a refugee or granted asylum.


Background Check

  • Required for all positions: Blue's Standard Background Check
  • Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
  • Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
  • Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits

  • Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
  • Stock Options for all regular employees (working at least 20 hours/week)
  • Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
  • Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on "Know Your Rights," please see here.


Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin's Affirmative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us atEEOCompliance@blueorigin.com. Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.



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About Blue Origin

Sourced by ZipRecruiter

Blue Origin is a private aerospace manufacturing and suborbital spaceflight services company based in Kent, Washington, USA. Established in 2000 by Amazon founder Jeff Bezos, the company operates in the cutting-edge aerospace industry aiming to build a future where millions of people can live and work in space. They develop a variety of technologies, with a focus on reusable rocket systems which significantly reduce the cost of space travel. Blue Origin's core mission is to make this vision come to life by incrementally building on its successes with an ultimate vision of dramatic cost reduction and increased reliance on reusable spacecraft.

Industry

Space research administration

Company size

1,001 - 5,000 Employees

Headquarters location

Kent, WA, US

Year founded

2000