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Fea Stress Analyst Jobs (NOW HIRING)

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Proficiency with FEA tools such as: * NASTRAN / Patran / FEMAP / ANSYS (or equivalent) * Experience ...

Stress Analyst

Kent, WA

$109K - $148K/yr

Document analysis results and structural rationale for components and systems * Review the stress ... Experience with common commercial FEA solvers such as ANSYS or NASTRAN * Experience with basic ...

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Proficiency with FEA tools such as: * NASTRAN / Patran / FEMAP / ANSYS (or equivalent) * Experience ...

Lead Stress Analyst

Huntsville, AL ยท On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Senior Stress Analyst

Huntsville, AL ยท On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Stress Analyst

Kent, WA ยท On-site

$109K - $148K/yr

Document analysis results and structural rationale for components and systems * Review the stress ... Experience with common commercial FEA solvers such as ANSYS or NASTRAN * Experience with basic ...

Stress Analyst

Kent, AL ยท On-site

$109K - $148K/yr

Document analysis results and structural rationale for components and systems * Review the stress ... Experience with common commercial FEA solvers such as ANSYS or NASTRAN * Experience with basic ...

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Lead Stress Analyst

Huntsville, AL ยท On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Senior Stress Analyst

Huntsville, AL ยท On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Lead Stress Analyst

Huntsville, AL ยท On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Senior Stress Analyst

Huntsville, AL ยท On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Linear and nonlinear contact FEA * Application of nonlinear material properties to both FEA and ...

Experience with common commercial FEA solvers such as ANSYS or NASTRAN * Experience with basic ... analysis workflow improvement * Experience interpreting and verifying against structural ...

Senior Stress Analyst

Kent, WA ยท On-site

$151K - $252K/yr

Experience with common commercial FEA solvers such as ANSYS or NASTRAN * Experience with basic ... analysis workflow improvement * Experience interpreting and verifying against structural ...

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Fea Stress Analyst information

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$90K

$148.1K

$180.5K

How much do fea stress analyst jobs pay per year?

As of Sep 12, 2026, the average yearly pay for fea stress analyst in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is a FEA stress analyst?

FEA Stress Analysts are engineering professionals who use Finite Element Analysis (FEA) software to assess and predict the structural integrity and behavior of components and assemblies under various loads and conditions. They create detailed computer models to simulate stresses, strains, and deformations in materials, helping to identify potential weaknesses or failures in a design before it is built. FEA Stress Analysts often work closely with design and manufacturing teams to optimize products for safety, durability, and cost-effectiveness. Their expertise is essential in industries such as aerospace, automotive, civil engineering, and manufacturing.

What are the key skills and qualifications needed to thrive as a FEA stress analyst?

To thrive as an FEA Stress Analyst, you need a solid understanding of engineering mechanics, materials science, and finite element analysis principles, typically backed by a degree in mechanical or aerospace engineering. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, along with knowledge of CAD tools and industry standards, is essential. Strong analytical thinking, attention to detail, and effective communication skills help you interpret data and collaborate with multidisciplinary teams. These competencies ensure accurate structural assessments, contributing to product safety and performance in engineering projects.

What are some common challenges faced by FEA stress analysts when working on multidisciplinary engineering projects?

FEA Stress Analysts often collaborate with design, manufacturing, and quality teams, which can present challenges such as integrating varied data formats, reconciling differing project timelines, and ensuring clear communication of analysis results. Balancing the need for detailed, accurate simulations with project deadlines is also a frequent challenge. Additionally, analysts must stay updated on evolving software tools and industry standards to ensure the validity and efficiency of their analyses.

What is the difference between Fea Stress Analyst vs Structural Engineer?

AspectFea Stress AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications in FEA softwareBachelor's or Master's in Civil or Structural Engineering, PE license often preferred
Work EnvironmentDesign firms, aerospace, automotive industries, primarily office-based with software toolsConstruction sites, design offices, field inspections, project management
Industry UsageUsed across aerospace, automotive, manufacturing for stress analysisUsed in building, bridge, and infrastructure design and assessment

Fea Stress Analysts focus on performing finite element analysis to evaluate stress and strain in components, primarily working with simulation software. Structural Engineers design and oversee the construction of physical structures, ensuring safety and compliance. While both roles require engineering credentials and involve stress considerations, Fea Stress Analysts specialize in analysis, whereas Structural Engineers focus on design and implementation.

More about Fea Stress Analyst jobs

What are popular job titles related to Fea Stress Analyst jobs?

For Fea Stress Analyst jobs, the most frequently searched job titles are:

Infographic showing various Fea Stress Analyst job openings in the United States as of September 2026, with employment types broken down into 1% Locum Tenens, 2% As Needed, 73% Full Time, 15% Part Time, and 9% Contract. Highlights an 87% Physical, 1% Hybrid, and 12% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Senior Stress Analyst

El Segundo, CA โ€ข On-site

Skyryse
Aerospace Product and Parts Manufacturingย โ€ขย 51 - 200 employees

Full-time

Medical, Dental, Vision, PTO

Re-posted 6 hours ago


Job description

We're on a mission to make the skies safe and accessible for everyone. Our technology gives pilots greater control by simplifying the management of any aircraft during standard flight operations, inclement weather, and emergencies. Our SkyOS solution, rigorously and relentlessly developed by skilled and dedicated Skyrysers, is the key to unlocking this unbounded future. Our technology, combined with our commitment to saving lives and our passion for aviation, will empower everyone to experience the joy and freedom of flight.
SENIOR STRESS ANALYST - EL SEGUNDO, CA
Skyryse is seeking a Senior Stress Analyst to support the design, development, and certification of its fly-by-wire, safety-critical aircraft systems. This role is responsible for performing detailed structural analysis on primary and secondary aircraft structures to ensure compliance with performance, durability, and airworthiness requirements. The ideal candidate is hands-on, technically rigorous, and comfortable working in a fast-paced aerospace startup environment where analysis directly informs design decisions.
This is a full-time onsite opportunity based out of El Segundo, CA
RESPONSIBILITIES:
  • Perform static, fatigue, and damage tolerance analysis of aircraft structures including metallic and composite components
  • Conduct classical hand calculations to assess stress, strain, margins of safety, and structural integrity
  • Generate structural substantiation to support FAA certification activities (Part 23 / Part 27 / Special Conditions)
  • Collaborate closely with design engineering, manufacturing, and flight test teams
  • Support trade studies to optimize weight, strength, and manufacturability
  • Evaluate test results and correlate analytical predictions with ground and flight test data
  • Author and review stress reports, certification documents, and compliance findings
  • Create tools and methods to efficiently conduct stress analysis
  • Support root-cause analysis and corrective actions for structural issues identified during testing or operations
  • Ensure analyses comply with Skyryse safety standards and aerospace best practices

MINIMUM QUALIFICATIONS:
  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field
  • 6+ years of experience in aircraft structural analysis (commercial, defense, or advanced air mobility)
  • Strong background in aircraft stress analysis principles
  • Proficiency with FEA tools such as:
  • NASTRAN / Patran / FEMAP / ANSYS (or equivalent)
  • Experience with metallic and composite structures
  • Familiarity with FAA certification requirements and structural compliance processes
  • Ability to clearly document and communicate technical findings
  • U.S. work authorization (export-controlled environment)

PREFERRED QUALIFICATIONS:
  • Master's degree in Aerospace or Mechanical Engineering
  • Experience supporting Part 23 certification or military airworthiness
  • Knowledge of loads development and aeroelastic considerations
  • Experience working in startup or rapid-development aerospace programs
  • Exposure to fly-by-wire or safety-critical systems
  • Prior collaboration with DERs or certification authorities

WHY SKYRYSE?
  • The opportunity to change the world through improving aviation safety and accessibility
  • Salary: 160,000 - 180,000
  • Valuable stock option plan
  • Heavily subsidized medical, dental and vision plans
  • Full-time employees are eligible for 20 days of paid time off (PTO) and 5 sick days annually. PTO and sick days must be used in accordance with Company policy.
  • A company with an ambitious vision, a dynamic work environment, and a team of smart, motivated, and fun to work-with colleagues!

The posted salary range reflects the potential base pay for this role, adjusted to account for varying geographic markets. Final compensation will be based on factors such as your location, job-related skills, experience, and internal alignment, including equity and benefits.
WE WELCOME ALLSkyryse is an equal opportunity employer. We value diversity. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.
NO AGENCY CANDIDATES WILL BE CONSIDERED.