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Fea Stress Analyst Jobs (NOW HIRING)

Structural Integrity Associates, Inc

$78K - $131K/yr

Stress analyses using the guidelines in the ASME Boiler and Pressure Vessel Code * Supporting and leading the FEA team * Support fatigue management programs for various components * Participation in ...

SI Solutions, LLC

FEA Stress Analysis Engineer

San Jose, CA · On-site

$100K - $168K/yr

Stress analyses using the guidelines in the ASME Boiler and Pressure Vessel Code * Supporting and leading the FEA team * Support fatigue management programs for various components * Participation in ...

BC Forward

Stress Analyst

Indianapolis, IN · On-site

$60 - $64/hr

Perform mechanical integrity, stress, and lifing assessments using FEA and numerical modeling techniques. Analyze static components including casings, bearing supports, frames, and mounts under ...

Actalent

Stress Analyst

Huntsville, AL · On-site

$72 - $77/hr

Stress / Structural Analyst! This role focuses on performing stress and structural analysis to ... Proficiency in finite element analysis (FEA) with a strong focus on Ansys. * Ability to perform ...

Actalent

Stress Analyst

Huntsville, AL · On-site

$72 - $77/hr

Stress / Structural Analyst! This role focuses on performing stress and structural analysis to ... Proficiency in finite element analysis (FEA) with a strong focus on Ansys. * Ability to perform ...

Stoke Space

Stress Analyst

Kent, WA · On-site

$109K - $148K/yr

Document analysis results and structural rationale for components and systems * Review the stress ... Experience with common commercial FEA solvers such as ANSYS or NASTRAN * Experience with basic ...

Skyryse

Senior Stress Analyst

El Segundo, CA · On-site

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Proficiency with FEA tools such as: * NASTRAN / Patran / FEMAP / ANSYS (or equivalent) * Experience ...

Stoke Space

Stress Analyst

Kent, WA · On-site

$109K - $148K/yr

Document analysis results and structural rationale for components and systems * Review the stress ... Experience with common commercial FEA solvers such as ANSYS or NASTRAN * Experience with basic ...

Skyryse

Senior Stress Analyst

El Segundo, CA · On-site

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Proficiency with FEA tools such as: * NASTRAN / Patran / FEMAP / ANSYS (or equivalent) * Experience ...

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Fea Stress Analyst information

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$90K

$148.1K

$180.5K

How much do fea stress analyst jobs pay per year?

As of Aug 23, 2026, the average yearly pay for fea stress analyst in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is a FEA stress analyst?

FEA Stress Analysts are engineering professionals who use Finite Element Analysis (FEA) software to assess and predict the structural integrity and behavior of components and assemblies under various loads and conditions. They create detailed computer models to simulate stresses, strains, and deformations in materials, helping to identify potential weaknesses or failures in a design before it is built. FEA Stress Analysts often work closely with design and manufacturing teams to optimize products for safety, durability, and cost-effectiveness. Their expertise is essential in industries such as aerospace, automotive, civil engineering, and manufacturing.

What are the key skills and qualifications needed to thrive as a FEA stress analyst?

To thrive as an FEA Stress Analyst, you need a solid understanding of engineering mechanics, materials science, and finite element analysis principles, typically backed by a degree in mechanical or aerospace engineering. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, along with knowledge of CAD tools and industry standards, is essential. Strong analytical thinking, attention to detail, and effective communication skills help you interpret data and collaborate with multidisciplinary teams. These competencies ensure accurate structural assessments, contributing to product safety and performance in engineering projects.

What are some common challenges faced by FEA stress analysts when working on multidisciplinary engineering projects?

FEA Stress Analysts often collaborate with design, manufacturing, and quality teams, which can present challenges such as integrating varied data formats, reconciling differing project timelines, and ensuring clear communication of analysis results. Balancing the need for detailed, accurate simulations with project deadlines is also a frequent challenge. Additionally, analysts must stay updated on evolving software tools and industry standards to ensure the validity and efficiency of their analyses.

What is the difference between Fea Stress Analyst vs Structural Engineer?

AspectFea Stress AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications in FEA softwareBachelor's or Master's in Civil or Structural Engineering, PE license often preferred
Work EnvironmentDesign firms, aerospace, automotive industries, primarily office-based with software toolsConstruction sites, design offices, field inspections, project management
Industry UsageUsed across aerospace, automotive, manufacturing for stress analysisUsed in building, bridge, and infrastructure design and assessment

Fea Stress Analysts focus on performing finite element analysis to evaluate stress and strain in components, primarily working with simulation software. Structural Engineers design and oversee the construction of physical structures, ensuring safety and compliance. While both roles require engineering credentials and involve stress considerations, Fea Stress Analysts specialize in analysis, whereas Structural Engineers focus on design and implementation.

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What job categories do people searching Fea Stress Analyst jobs look for?

The top searched job categories for Fea Stress Analyst jobs are:

Fea Stress Analyst jobs near you
Infographic showing various Fea Stress Analyst job openings in the United States as of August 2026, with employment types broken down into 95% Full Time, and 5% Contract. Highlights an 100% In-person job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

FEA Stress Analysis Engineer

SI Solutions, LLC

Englewood, CO • On-site

$85K - $142K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 29 days ago

Job description

Structural Integrity Associates, Inc. (SIA) is seeking a Senior Engineering Consultant to join our Nuclear business unit. The position will be based in one of our main offices: San Jose, CA; Centennial, CO; or Huntersville, NC. Remote work will also be considered.
The ideal candidate will possess a background in mechanics/structural engineering and be responsible for engineering consulting work supporting the energy industry. The role will be to support project teams in the areas of finite element modeling, stress analysis, fatigue and fracture mechanics and related fields.
The work environment is a dynamic team based on project requirements. Each project team is usually led by an industry expert and composed of engineers from various engineering disciplines such as stress analysis, fracture mechanics, structural dynamics, and material science.
Primary Responsibilities:
  • Stress analysis of power plant structures, pressure vessels, piping systems, rotating equipment and other power plant components using both classical and numerical methods
  • Stress analyses using the guidelines in the ASME Boiler and Pressure Vessel Code
  • Supporting and leading the FEA team
  • Support fatigue management programs for various components
  • Participation in design and repair projects of pressure vessel/piping components and
  • Communication with clients to provide engineering problem solution, results and analyses

Required Skills/Qualifications:
  • BS or MS in Mechanical Engineering or similar discipline
  • 5+ years (with MS) or 7+ years (with BS) of related engineering experience
  • Advanced skills in ANSYS APDL/Workbench (ABAQUS is a plus)
  • Advanced finite element analysis of vessel, piping, valves and other nuclear components
  • Experience with mechanical, thermal, and modal analyses, and non-linear metallic material models
  • Assist and lead in maintaining company standards related to finite element analysis
  • Proficiency in Section III, Div 1 of ASME Boiler and Pressure Vessel Code (BPVC)
  • Experience in Section III, Div 5 and Section XI, Div 1 & 2 of ASME BPVC is a plus
  • Attend client, vendor, and internal team meetings
  • Proficient in writing technical reports and communication skills

Desired Skills/Qualifications:
  • PE License
  • Scripts and subroutines for finite element codes (e.g., python)
  • Experience in computational fracture mechanics
  • Experience in CFD simulations in ANSYS 
  • Project management skills

Pay Range:
The expected salary range for this role is $100,560-$168,240 in San Jose, CA; $85,840-$142,800 in Denver, CO; and $78,480-$131,760 in Charlotte, NC. Exact pay will be commensurate with experience.
Export Control Notice:
Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE’s Generally Authorized Destinations List: https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-Appendix%20A%20to%20Part%20810.
About Us:
SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared goal of building a safer world.
Why Work at SIA?
SIA offers a competitive salary and performance-based bonus program. Our retirement benefits include a Traditional 401k, Roth 401k, and an employer match. To help employees maintain a work-life balance, SIA also offers various paid time off including vacation, floating holidays, sick time, and parental leave.
Our employees also enjoy a comprehensive benefits program that includes the following:
  • Medical, dental, and vision insurance
  • Life Insurance and AD&D
  • Short-term and long-term disability
  • Health Savings Account with employer contribution
  • Flexible Spending Account for health care and dependent care
  • ID theft protection and credit monitoring

Structural Integrity Associates, Inc. is an equal opportunity employer.
www.structint.com
SIA does not welcome third-party recruiters, employment agencies, headhunters, etc. Please do not reach out to SIA employees requesting a call, sit down, meeting, or email response. 

Candidate information may be verified during the hiring process. Inaccurate, deceptive, or mass-generated applications may be disqualified from consideration.

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