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Fea Stress Analyst Jobs (NOW HIRING)

BendPak Inc

Mechanical Engineer

Santa Paula, CA · On-site

$100K - $140K/yr

Perform and document engineering calculations, finite element analysis (FEA), stress analysis, load-path analysis, material selection, safety-factor evaluations, and other structural assessments.

Kelly Services

FEA Engineer

Utica, MI

Create technical data for reviews, including FEA, stress/strain analysis, and product durability. * Communicate design and program issues clearly and concisely. * Ensure on-time delivery of ...

EnCore

Stress Engineer

Huntington Beach, CA · On-site

$70K - $110K/yr

Carry out preliminary and detailed stress analysis of aircraft interior units and components using FEA (FEMAP/NASTRAN) and hand calculations. * Prepare interface loads reports and static test plans ...

EnCore

Stress Engineer

Huntington Beach, CA · On-site

$61.25 - $84/hr

Carry out preliminary and detailed stress analysis of aircraft interior units and components using FEA (FEMAP/NASTRAN) and hand calculations. * Prepare interface loads reports and static test plans ...

SCEYE INC

FEA Engineer

Moriarty, NM · On-site

Perform FEA simulations to analyze the mechanical behavior of aerospace components, including stress, strain, thermal, vibration, and fatigue analysis. Ensure that all components meet the required ...

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Fea Stress Analyst information

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How much do fea stress analyst jobs pay per year?

As of Aug 23, 2026, the average yearly pay for fea stress analyst in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is a FEA stress analyst?

FEA Stress Analysts are engineering professionals who use Finite Element Analysis (FEA) software to assess and predict the structural integrity and behavior of components and assemblies under various loads and conditions. They create detailed computer models to simulate stresses, strains, and deformations in materials, helping to identify potential weaknesses or failures in a design before it is built. FEA Stress Analysts often work closely with design and manufacturing teams to optimize products for safety, durability, and cost-effectiveness. Their expertise is essential in industries such as aerospace, automotive, civil engineering, and manufacturing.

What are the key skills and qualifications needed to thrive as a FEA stress analyst?

To thrive as an FEA Stress Analyst, you need a solid understanding of engineering mechanics, materials science, and finite element analysis principles, typically backed by a degree in mechanical or aerospace engineering. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, along with knowledge of CAD tools and industry standards, is essential. Strong analytical thinking, attention to detail, and effective communication skills help you interpret data and collaborate with multidisciplinary teams. These competencies ensure accurate structural assessments, contributing to product safety and performance in engineering projects.

What are some common challenges faced by FEA stress analysts when working on multidisciplinary engineering projects?

FEA Stress Analysts often collaborate with design, manufacturing, and quality teams, which can present challenges such as integrating varied data formats, reconciling differing project timelines, and ensuring clear communication of analysis results. Balancing the need for detailed, accurate simulations with project deadlines is also a frequent challenge. Additionally, analysts must stay updated on evolving software tools and industry standards to ensure the validity and efficiency of their analyses.

What is the difference between Fea Stress Analyst vs Structural Engineer?

AspectFea Stress AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications in FEA softwareBachelor's or Master's in Civil or Structural Engineering, PE license often preferred
Work EnvironmentDesign firms, aerospace, automotive industries, primarily office-based with software toolsConstruction sites, design offices, field inspections, project management
Industry UsageUsed across aerospace, automotive, manufacturing for stress analysisUsed in building, bridge, and infrastructure design and assessment

Fea Stress Analysts focus on performing finite element analysis to evaluate stress and strain in components, primarily working with simulation software. Structural Engineers design and oversee the construction of physical structures, ensuring safety and compliance. While both roles require engineering credentials and involve stress considerations, Fea Stress Analysts specialize in analysis, whereas Structural Engineers focus on design and implementation.

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What job categories do people searching Fea Stress Analyst jobs look for?

The top searched job categories for Fea Stress Analyst jobs are:

Fea Stress Analyst jobs near you
Infographic showing various Fea Stress Analyst job openings in the United States as of August 2026, with employment types broken down into 95% Full Time, and 5% Contract. Highlights an 100% In-person job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Stress Analyst Engineer II - Appleton, WI

Gulfstream Aerospace Corporation

Appleton, WI

Full-time

Medical, Dental, Vision, Retirement

Posted 3 days ago

New

Gulfstream Aerospace rating

8.8

Company rating: 8.8 out of 10

Based on 184 frontline employees who took The Breakroom Quiz

14th of 72 rated aerospace companies

Job description

Stress Analyst Engineer II - Appleton, WI in  GAC Appleton


Unique Skills:

Our aircraft are industry leaders and so are our people. We're looking for talented, motivated people who are ready to do innovative work, and we offer exciting career opportunities worldwide.

Let your career take flight

Our aircraft are industry leaders and so are our people. We're looking for talented, motivated individuals who are ready to do innovative work, and we offer exciting career opportunities worldwide.

Gulfstream Aerospace Careers

Gulfstream employees benefit from a total rewards package that includes

  • competitive compensation
  • medical, prescription, dental and vision coverage starting on day 1
  • retirement savings plan 

Visit outsidegulfstream.com/benefits to learn more about our benefits plans.

Responsibilities include performing stress analysis and related activities for new and derivative designs of interior furnishings and amenities as part of outfitting new aircraft.  This includes review of engineering models and drawings, preparing load calculations, finite element models, and writing stress reports in collaboration with the Structural Engineering group and Structural AR's providing approvals. Example designs include custom cabinetry such as galleys, lavatories, closets, and other storage compartments, interior peripheries, water/waste systems, entertainment equipment installations, and seating installations. Analysis of airframe modifications to meet the requirements of interior installation is also involved. Additional responsibilities include aircraft level analysis such as decompression and floor loading analysis. Analysis is done utilizing Classical hand analysis and Finite Element Modeling using FEMAP with Nastran.
Candidates should have a sufficient knowledge of AutoCAD and CATIA V5 CAD tools to adequately review Engineering designs. FEA experience with FEMAP preferred. Assignments are executed under the direction of the Engineering Lead or Group Head to meet Engineering, Certification and manufacturing schedules. Analysis methods and design standards to be employed are consistent with company standards and accepted methods. Additional responsibilities are outlined in the job description and as assigned.


 

Education and Experience Requirements
Bachelor's Degree Engineering or a related curriculum required or equivalent combination of education and experience sufficient to perform the essential functions of the job. 18 months related Engineering experience. Experience credit will be considered for related advance degrees limited to 2 years for Master's and 4 years for PhD in field applicable to the job position. Position Purpose: Performs engineering work related to the investigation and the solution of technical problems associated with research, design, development, service and manufacture of Gulfstream aircraft.
Job Description
Principle Duties and Responsibilities: Essential Functions:
  1. Solves typical engineering problems within assigned discipline .
  2. Provides technical assistance to engineering staff and contributes to completion of project milestones .
  3. Responsible for a complex engineering assignment, or a full project of lesser complexity .
  4. Follows established schedules while developing plans for engineering assignments .
  5. Obtains appropriate level of supervisor approvals for work accuracy and adequacy .
  6. Proficiently applies company/organization policies and procedures .
Additional Functions:
  1. Actively works to improve daily processes, and ensures all work meets customer requirements .
  2. Maintains a current and up-to-date knowledge of developments and application of technical principles, theories, and concepts in assigned field of expertise .
Perform other duties as assigned. Other Requirements:
  1. The level of technical skills and abilities appropriate for this grade will be established by each discipline.
  2. Applies knowledge to provide solutions to a variety of technical problems of moderate scope and complexity, using a combination of judgment with defined practices and procedures.
  3. Failure to achieve results, or erroneous decisions or recommendations, may cause delays in program schedules and/or allocation of additional resources.
  4. Ability to convey technical concepts in both written and verbal formats.
  5. Contacts are primarily within the organization, with occasional customer contacts on routine issues.
  6. Works under general supervision for routine tasks of minor complexity.
  7. With supervision/mentorship, can coordinate the activities for lower level engineering staff.
This job requires one to be able to read, write, speak, and understand the English language.

Additional Information

Requisition Number: 231406

Category: Engineering

Percentage of Travel: None

Shift: First

Employment Type: Full-time

Posting End Date: 09/11/2026 

Equal Opportunity Employer / Individuals with Disabilities / Protected Veterans

Gulfstream does not provide work visa sponsorship for this position, unless the applicant is a currently sponsored Gulfstream employee.

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Gulfstream Aerospace Corporation, a wholly-owned subsidiary of General Dynamics (NYSE: GD), designs, develops, manufactures, markets, services and supports the world's most technologically-advanced business jet aircraft

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