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Failure Analysis Engineer Jobs in Virginia (NOW HIRING)

Boydcorp

Electrical Engineer

Fredericksburg, VA

... for failure analysis investigations and engineering evaluations Maintains product documentation (drawings and specifications) and lessons learned; produce design reports, test reports, operating ...

advansix

SR. Reliability Engineer

Hopewell, VA · On-site

$95K - $142K/yr

Practical experience facilitating Root Cause Failure Analysis (RCFA) and Failure Mode and Effects Analysis (FMEA) utilizing a selection of industry standard tools * Knowledge of engineering materials ...

advansix

SR. Reliability Engineer

Hopewell, VA · On-site

$95K - $142K/yr

Practical experience facilitating Root Cause Failure Analysis (RCFA) and Failure Mode and Effects Analysis (FMEA) utilizing a selection of industry standard tools * Knowledge of engineering materials ...

BWX Technologies

NME Technologist

Lynchburg, VA · On-site

Perform root cause and/or failure analysis for project-specific needs and report results to project engineering team. * Operate analytical lab equipment (hardness testers, microscopes/cameras ...

BWXT

NME Technologist

Lynchburg, VA

Perform root cause and/or failure analysis for project-specific needs and report results to project engineering team. * Operate analytical lab equipment (hardness testers, microscopes/cameras ...

Stackinfra

Infrastructure Reliability Engineer

Manassas, VA · On-site

$107K - $141K/yr

... a forensic mindset for failure analysis, and a proactive approach to risk reduction ... Partner withOperations, Engineering and Construction to review electrical design assumptions ...

Carvana

Auto Mechanic Tech

Sterling, VA · On-site

$25 - $30/hr

... failure analysis and substantiate premature failure. * Tire and wheel maintenance - Repair and replace tires, wheels and TPMS components including sensor programming. Properly diagnose and repair the ...

Carvana

Auto Mechanic Tech

Sterling, VA · On-site

$25 - $30/hr

... failure analysis and substantiate premature failure. * Tire and wheel maintenance - Repair and replace tires, wheels and TPMS components including sensor programming. Properly diagnose and repair the ...

Titan America

Jr. Reliability Engineer

Troutville, VA · On-site

$92K - $115K/yr

The Jr. Reliability Engineer will partner closely with Maintenance, Production, and Engineering to ... Support root cause failure analysis (RCFA) investigations and implement corrective/preventive ...

Titan America

Jr. Reliability Engineer

Troutville, VA · On-site

$92K - $115K/yr

The Jr. Reliability Engineer will partner closely with Maintenance, Production, and Engineering to ... Support root cause failure analysis (RCFA) investigations and implement corrective/preventive ...

Titan America

Jr. Reliability Engineer

Troutville, VA · On-site

$92K - $115K/yr

The Jr. Reliability Engineer will partner closely with Maintenance, Production, and Engineering to ... Support root cause failure analysis (RCFA) investigations and implement corrective/preventive ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Virginia

Failure Analysis Engineer information

See Virginia salary details

$45.1K

$92.4K

$134.3K

How much do failure analysis engineer jobs pay per year?

As of Jun 13, 2026, the average yearly pay for failure analysis engineer in Virginia is $92,380.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,400.00 and $117,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What engineers make $300,000 a year?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often advanced certifications can earn $300,000 or more annually. High salaries are typically found in industries like aerospace, semiconductor, or energy, especially for those in leadership roles or with significant technical expertise.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What do failure analysis engineers do?

Failure analysis engineers investigate the causes of product or component failures by examining materials, manufacturing processes, and operational conditions. They use tools such as microscopy, testing equipment, and data analysis to identify root causes and recommend improvements to prevent future failures. This role often requires strong problem-solving skills and knowledge of engineering principles.

How much does a failure analysis engineer make at AMD?

A failure analysis engineer at AMD typically earns between $80,000 and $130,000 annually, depending on experience, location, and level of expertise. Salaries may also include bonuses and benefits, and the role often requires knowledge of failure analysis tools and semiconductor testing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What engineers make $500,000?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often working in high-demand industries such as aerospace, semiconductor, or automotive can reach or exceed a $500,000 annual salary. Achieving this level typically requires advanced degrees, certifications, and leadership responsibilities, often including bonuses and stock options.
More about Failure Analysis Engineer jobs
What are the most commonly searched types of Failure Analysis Engineer jobs in Virginia? The most popular types of Failure Analysis Engineer jobs in Virginia are:
What are popular job titles related to Failure Analysis Engineer jobs in Virginia? For Failure Analysis Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Failure Analysis Engineer jobs in Virginia look for? The top searched job categories for Failure Analysis Engineer jobs in Virginia are:
What are popular job titles related to Failure Analysis Engineer jobs in VA? For Failure Analysis Engineer jobs in VA, the most frequently searched job titles are:
Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Virginia as of June 2026, with employment types broken down into 81% Full Time, 12% Part Time, and 7% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,380 per year, or $44.4 per hour.
Hardware Engineer II with Security Clearance

Hardware Engineer II with Security Clearance

Quality Support Inc.

Hampton, VA

$108K - $143K/yr

Other

Posted 10 days ago

Job description

Quality Support, Inc., openings for Hardware Engineers with 5+ years of related experience with a background of submarine electronic subsystem requirements, development, testing, building, maintaining, and troubleshooting AI infrastructure under the guidance of senior staff. In this role, you will bridge the gap between design and production, focusing on prototyping, PCB design, testing and system integration of our rapidly expanding AI infrastructure. Working alongside senior engineers, you will ensure the highest levels of system availability, performance, and security as we bring innovative products from concept to prototype to mass production.

Preferred Virginia Class Submarine Program and/or Columbia Class Submarine Program background/experience but not required. Secret and Top-Secret clearances required. Must be a US Citizen.

THIS POSITION IS CONTINGENT UPON CONTRACT AWARD. Location Virginia Level/Salary Range TBD HR Contact Subrina Miles Job Category Non-Exempt Security Clearance Required Secret (may require Top Secret) Position Type Full-time Duties/Requirements/Qualifications Hardware Engineer II Job Responsibilities Transform AI technology into opportunity as a Hardware Engineer at QSI. Help drive the next-must have dynamic mission-critical government projects while maturing your engineering skills and career.

Design & Prototyping: Create schematics, design PCBs, and develop hardware components (like processors and FPGAs) from concept to mass production. Testing & Validation: Bring up new hardware, execute system-level tests, and use debugging tools like oscilloscopes and logic analyzers. * Cross-Functional Collaboration: Partner with firmware, software, and mechanical teams to integrate hardware systems and troubleshoot issues.

Maintenance & Troubleshooting: Perform failure analysis on fielded hardware and resolve legacy or manufacturing defects. Documentation: Generate and maintain detailed technical specifications, design reviews, and test plans. Hardware Engineer Qualifications/Skills * Proficiency with design and analysis software (e.g., Siemens Xpedition, Altium).

Experience with communication interfaces (PCIe, Ethernet, I2C, SPI). Basic programming capabilities in Python or C/C++ for test automation and debugging. Communication skills Teamwork Analyzing information Hardware/AI design Hardware/AI documentation Hardware/AI testing Hardware/AI programming skills Hardware/AI development fundamentals Hardware/AI development process System/AI requirements Hardware in an AI architecture setting The desire to be challenged and think out of the box Education / Experience Required Bachelor's degree in electrical engineering, computer engineering, or a STEM field Five plus years of professional experience in hardware, circuit design, or embedded systems.

Five plus years of experience as a Hardware/AI Engineer Two plus years of experience with AI, would be helpful * Master's degree in electrical or computer engineering as a future education goal

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