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Failure Analysis Engineer Jobs in Virginia (NOW HIRING)

Failure analysis including preservation of evidence techniques * Root Cause Failure Analysis (RCFA) and Failure Mode and Effect Analysis (FMEA) * Engineering design standards and their application

Failure analysis including preservation of evidence techniques * Root Cause Failure Analysis (RCFA) and Failure Mode and Effect Analysis (FMEA) * Engineering design standards and their application

Failure analysis including preservation of evidence techniques * Root Cause Failure Analysis (RCFA) and Failure Mode and Effect Analysis (FMEA) * Engineering design standards and their application

Failure analysis including preservation of evidence techniques * Root Cause Failure Analysis (RCFA) and Failure Mode and Effect Analysis (FMEA) * Engineering design standards and their application

Conduct root-cause and failure analysis on RF and EW component and board-level failures, working ... Must have 8+ years of reliability engineering experience, including significant work on RF ...

Conduct root-cause and failure analysis on RF and EW component and board-level failures, working ... Must have 8+ years of reliability engineering experience, including significant work on RF ...

Sr. Maintenance Engineer

Richmond, VA · On-site

$86K - $129K/yr

... failure analyses, equipment, and process improvements and inspection findings · Support site ... engineering or related field · Six Sigma Green Belt certified preferred · 3-5 years of experience ...

... failure analyses, equipment, and process improvements and inspection findings · Support site ... engineering or related field · Six Sigma Green Belt certified preferred · 3-5 years of experience ...

Reliability Engineer III

Elkton, VA · On-site

$99K - $125K/yr

Through analysis of equipment history, process data, and Failure Modes Effect Analysis, the Reliability Engineer is responsible for the correction of equipment problems causing repetitive failures.

Mgr I, Reliability Eng

Hopewell, VA · On-site

$140K - $170K/yr

Drives root cause failure analysis process and projects, and actively participates in critical ... Work with Engineering to ensure maintenance reliability and equipment access is designed into new ...

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Failure Analysis Engineer information

See Virginia salary details

$45.1K

$92.4K

$134.3K

How much do failure analysis engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for failure analysis engineer in Virginia is $92,380.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,400.00 and $117,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
What are the most commonly searched types of Failure Analysis Engineer jobs in Virginia? The most popular types of Failure Analysis Engineer jobs in Virginia are:
What are popular job titles related to Failure Analysis Engineer jobs in VA? For Failure Analysis Engineer jobs in VA, the most frequently searched job titles are:
Infographic showing various Failure Analysis Engineer job openings in Virginia as of July 2026, with employment types broken down into 86% Full Time, 11% Part Time, and 3% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $92,380 per year, or $44.4 per hour.
Senior Manufacturing Engineer - Root Cause & Failure Analysis

Senior Manufacturing Engineer - Root Cause & Failure Analysis

Elbit Systems of America, LLC

Roanoke, VA • On-site

$82K - $136K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago


Job description

Company Information:
Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Elbit Systems of America, LLC is wholly owned by Elbit Systems Ltd. (NASDAQ: ESLT and TASE: ESLT), a global high-technology company engaged in a wide range of programs for innovative defense and commercial applications. For additional information, visit: ElbitAmerica.com or follow us on YouTube.
Fueled by more than 800 talented employees and a proud 65-year legacy of night vision production excellence, Elbit America's Warfighter Systems business is rooted in the heart of Virginia's Roanoke Valley. Surrounded by the scenic beauty of the Blue Ridge Mountains, you'll find a unique blend of southern hospitality, outdoor adventure, and the energy of a thriving city - all alongside a purpose you can be proud of coming to work each day.
As a world leader in low-light sensor technology, the Warfighter Systems team is engineering the future of image intensifiers and night vision goggle systems as we enter a new era of the networked battlespace. Trusted by the U.S. and nearly 100 allied countries, our technology provides support to those in harm's way during the most critical moments with one goal in mind: bring them home safely.
The work our employees perform each day plays a direct role in national security, and our shared purpose is what truly makes Warfighter Systems so extraordinary. Come join our collaborative team where each voice is valued in a setting where you can thrive, develop, and make a true impact!
Job Summary:
Senior Manufacturing Process Engineering position focused on root cause analysis and implementing controls for the manufacturing and testing of Night Vision goggles. The ideal candidate will apply Six-Sigma tools to eliminate rework, conduct root cause analysis, and implement controls in manufacturing processes. The individual can expect to spend time doing data analysis, process improvements, and directly engage with the factory teams on the shop floor to be most effective.
The job is relevant for backgrounds in Process Engineering, Quality Engineering, Reliability Engineering, or Continuous Improvement.
Responsibilities and Tasks:
  • Conduct root cause analysis on the product as well as components, create detailed reports with data, and recommend/implement solutions
  • Implement process controls to prevent escapes to customers
  • Use data analysis techniques to identify gaps and make improvements
  • Use process equipment, test instruments, and precision gauges in appropriate situations
  • Optimize manufacturing and testing processes/equipment and implement cost reduction opportunities (yield and productivity improvements, waste elimination)
  • Daily hands-on floor support to evaluate and process reworks
  • Work with and train bargaining unit employees to improve work processes and product quality

Qualifications:
  • BS in Electrical, Mechanical, Materials Engineering, or equivalent
  • 5+ years of failure analysis techniques, data analysis, and problem-solving methodologies
  • In-depth knowledge of statistical analysis techniques and SPC
  • Effective communication and documentation skills
  • Proficiency with MS Office products such as Outlook, Word, Excel, PowerPoint, or equivalents
  • Ability to handle multiple high priorities
  • Collaborate with respect and integrity with all levels in the organization
  • This position requires the candidate to be able to obtain a security clearance.

Preferred Skills:
  • Prior experience in night vision, thermal, and optics-related fields is a plus.
  • Experience with statistical analysis software; Minitab, JMP a plus.
  • Six sigma blackbelt certification is a plus.
  • Technical experience in a manufacturing environment handling yield and process improvement work.
  • Experience writing MS Access queries (linking multiple tables, using If statements or other functions, etc.) or equivalent programming understanding.

#LI-AZ1
Why Roanoke, Virginia?
  • Lower cost of living
  • Family-friendly area
  • Career and economic growth
  • Scenic beauty
  • Outdoor enthusiast's dream

Here Are Some of the Great Benefits We Offer:
  • Most locations offer a 9/80 schedule, providing every other Friday off
  • Competitive compensation & 401(k) program to plan for your future
  • Robust medical, dental, vision, & disability coverage with qualified wellness discounts
  • Basic Life Insurance and Additional Life & AD&D Insurances are available
  • Flexible Vacation & PTO
  • Paid Parental Leave
  • Generous Employee Referral Program
  • Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more
  • Voluntary Tricare Supplement available for military retirees

This job description does not list all the duties of the job. You may be asked by your supervisors or managers to perform other duties. The employer has the right to revise this job description at any time. The job description is not an employment contract. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position. Elbit America is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.
The salary range listed for this position reflects the anticipated base pay range for this role. Actual compensation will be determined based on factors including skills, experience, education, certifications, business needs, internal equity, and geographic location. Compensation may vary in different locations based on market conditions and cost-of-labor considerations.
Please ensure your résumé meets the Dayforce upload requirements. Dayforce supports résumé files up to 4 MB. To avoid upload issues, please: save your résumé as a PDF, remove photos/graphics/embedded objects, ensure the file is under 4 MB, and avoid password-protected PDFs. If you encounter difficulties, try using a different browser (Chrome, Edge, or Safari), an incognito/private window, clearing browser cache, or disabling browser extensions. If you are unable to upload your resume for parsing, you may manually add resume details and/or attach your resume to the Additional Documents section. If you have exhausted all troubleshooting issues above, you may contact TechnicalSupport@ElbitAmerica.com. NOTE: Simply emailing a resume to this inbox will not be considered an official application to any job posting.