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Battery Failure Analysis Jobs in Virginia (NOW HIRING)

Electra

Principal Battery Systems Engineer

Manassas, VA · Hybrid

$15/hr

The Role As our Principal Battery Systems Engineer, you'll own the design, integration, and ... Conduct and support safety analyses, including fault tree analysis (FTA), failure modes and effects ...

M.C. Dean, Inc

UPS Technician 4 - Richmond, VA

Richmond, VA · On-site

$37K - $37K/yr

... and Failure Analysis, and repairs. * Certifies by signature to the customer that systems and ... Battery Test Equipment (Alber/Midtronics) * Oscilloscope * Requires 7X24X365 availability when ...

M.C. Dean, Inc

UPS Technician 2 - 100% Travel

Tysons, VA · On-site

$20 - $27.25/hr

... and Failure Analysis, and repairs. * Certifies by signature to the customer that systems and ... Battery Test Equipment (Alber/Midtronics) * Oscilloscope * Requires 7X24X365 availability when ...

Rosendin

Systems Engineer

Sterling, VA · On-site

Provide power system failure analysis, Sequence of Event analysis and/or develop a metering ... battery storage systems (BESS), inverters, PV systems, wind turbines, substation equipment's etc.

Rosendin

Systems Engineer

Sterling, VA

Provide power system failure analysis, Sequence of Event analysis and/or develop a metering ... battery storage systems (BESS), inverters, PV systems, wind turbines, substation equipment's etc.

Rosendin Electric, Inc.

Systems Engineer

Sterling, VA · On-site

Provide power system failure analysis, Sequence of Event analysis and/or develop a metering ... battery storage systems (BESS), inverters, PV systems, wind turbines, substation equipment's etc.

Rosendin Electric, Inc.

Systems Engineer

Sterling, VA · On-site

Provide power system failure analysis, Sequence of Event analysis and/or develop a metering ... battery storage systems (BESS), inverters, PV systems, wind turbines, substation equipment's etc.

M.C. Dean, Inc

UPS Tech 3 - Richmond, VA

Richmond, VA · On-site

... and Failure Analysis, and repairs. * Certifies by signature to the customer that systems and ... Battery Test Equipment (Alber/Midtronics) * Requires 7X24X365 availability when on call. May ...

Ramboll

Senior Data Center Consultant

Arlington, VA · On-site

... battery systems, standby power, electrical distribution equipment, and associated controls ... Analyze mechanical system designs to identify components, single points of failure, reliability ...

Ramboll

Senior Data Center Consultant

Arlington, VA · On-site

... battery systems, standby power, electrical distribution equipment, and associated controls ... Analyze mechanical system designs to identify components, single points of failure, reliability ...

Ramboll

Senior Data Center Consultant

Arlington, VA · On-site

... battery systems, standby power, electrical distribution equipment, and associated controls ... Analyze mechanical system designs to identify components, single points of failure, reliability ...

Ramboll

Senior Data Center Consultant

Arlington, VA

... battery systems, standby power, electrical distribution equipment, and associated controls ... Analyze mechanical system designs to identify components, single points of failure, reliability ...

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All JobsBattery Failure Analysis JobsBattery Failure Analysis Jobs in Virginia

Battery Failure Analysis information

What is battery failure analysis?

Battery failure analysis is the process of investigating and identifying the causes of battery malfunctions or degradation. Specialists use various techniques, such as visual inspection, electrical testing, and advanced microscopy, to determine why a battery failed or is underperforming. The insights gained help manufacturers improve battery design, enhance safety, and prevent future failures in consumer electronics, electric vehicles, and industrial applications.

What are the key skills and qualifications needed to thrive as a battery failure analysis engineer?

To thrive as a Battery Failure Analysis Engineer, you need a strong background in materials science, electrochemistry, and engineering, often supported by a relevant degree. Familiarity with analytical tools like SEM, XRD, EDS, and data analysis software, as well as knowledge of industry standards, is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills in this role. These skills and qualities are essential for accurately diagnosing failures, ensuring product safety, and driving improvements in battery technology.

What are some common challenges faced by professionals in battery failure analysis, and how can they be addressed?

Battery Failure Analysis professionals often encounter challenges such as isolating the root cause of complex failures, dealing with limited access to proprietary battery materials, and interpreting ambiguous test results. To address these, analysts collaborate closely with cross-functional teams including design, manufacturing, and quality assurance, and utilize advanced diagnostic tools like X-ray tomography and electrochemical impedance spectroscopy. Continuous learning and staying updated on evolving battery technologies also help professionals effectively troubleshoot and prevent recurring issues.

What is the difference between Battery Failure Analysis vs Battery Testing Engineer?

AspectBattery Failure AnalysisBattery Testing Engineer
Primary FocusDiagnosing and identifying causes of battery failuresDesigning and conducting tests to evaluate battery performance
Skills & CertificationsBattery chemistry knowledge, failure analysis techniques, certifications in battery safetyTesting procedures, data analysis, certifications in electrical testing
Work EnvironmentLaboratories, R&D centers, manufacturing facilitiesTesting labs, quality assurance departments, R&D labs

Battery Failure Analysis specialists focus on diagnosing why batteries fail, while Battery Testing Engineers develop and execute tests to assess battery performance. Both roles require technical knowledge of batteries and safety standards but differ in their core responsibilities. Understanding these differences helps employers and professionals align skills with job requirements in the battery industry.

What are popular job titles related to Battery Failure Analysis jobs in Virginia?

For Battery Failure Analysis jobs in Virginia, the most frequently searched job titles are:

What job categories do people searching Battery Failure Analysis jobs in Virginia look for?

The top searched job categories for Battery Failure Analysis jobs in Virginia are:

What cities in Virginia are hiring for Battery Failure Analysis jobs?

Cities in Virginia with the most Battery Failure Analysis job openings:

Battery Failure Analysis jobs near you
Infographic showing various Battery Failure Analysis job openings in Virginia as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 83% Physical, 4% Hybrid, and 13% Remote job distribution.

Principal Battery Systems Engineer

Electra

Manassas, VA • Hybrid

$15/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 12 days ago

Job description

About Electra

At Electra, we're building the EL9 — a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short technology unlocks thousands of new operating locations and enables what we call Direct Aviation: quiet, point-to-point regional travel that gets people from where they are to where they want to go, without the congestion of major airports or the noise of conventional aviation.

A global company, headquartered in Manassas, VA, Electra is backed by Lockheed Martin, Honeywell, and Safran, has filed for FAA Part 23 type certification, and carries 2,000+ intent to purchase from operators worldwide. We're a team of ~100 people moving fast toward first EL9 test flights in 2027 and certification by late 2029 or 2030. Every hire matters at this stage — and this role is no exception.

The Role

As our Principal Battery Systems Engineer, you'll own the design, integration, and verification of battery systems for the EL9 — from early requirements definition through FAA Part 23 certification and entry into service. You'll work at the intersection of propulsion, electrical systems, and thermal management, managing key suppliers and collaborating across disciplines to ensure our energy storage architecture meets the rigorous safety and performance standards our aircraft demands.

This is a high-ownership, high-visibility engineering role on a program with real momentum. You'll interface directly with certification authorities, contribute to safety analyses, and help determine how the EL9's battery system evolves as the technology landscape advances.

What You'll Do

  • Own battery system development for the EL9, from requirements definition through certification and entry into service
  • Define system-level requirements, performance targets, and safety criteria for aircraft battery systems
  • Manage battery system supplier(s) to mitigate technical risks and meet program milestones
  • Support battery architecture trade studies, thermal management strategies, and electrical interface definition
  • Lead integration of the battery system with aircraft propulsion, electrical, and thermal management systems, including aircraft installation, maintenance definition, and thermal runaway mitigation
  • Support battery model development for inclusion in propulsion, aircraft systems electrical, and cost models
  • Develop and execute verification and validation plans for battery systems, including simulation, lab testing, and flight test activities
  • Collaborate closely with cross-functional teams in propulsion, avionics, safety, testing, and regulatory compliance to ensure seamless integration
  • Conduct and support safety analyses, including fault tree analysis (FTA), failure modes and effects analysis (FMEA), and thermal runaway risk assessments
  • Interface with regulatory authorities (FAA, EASA) to support certification activities, including demonstrating compliance with Part 23 requirements
  • Author and maintain technical documentation including specifications, test plans, compliance reports, and certification artifacts
  • Monitor industry trends and advances in battery technology to inform future upgrades and product improvements
  • Other duties as assigned

What You Bring

  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, Aerospace Engineering, or a related discipline with at least 5 years of relevant experience (or equivalent combination of education and experience)
  • Hands-on experience with lithium-based battery systems, ideally in aerospace or other safety-critical applications
  • Knowledge of high-voltage power systems, thermal management, and battery safety standards (e.g., DO-311A, RTCA/DO-160)
  • Experience with requirements management tools (e.g., JAMA) and/or system modeling tools (e.g., MATLAB/Simulink)
  • Familiarity with aircraft certification processes and regulatory requirements (FAA/EASA Part 23 preferred)
  • Strong understanding of systems engineering principles, including traceability, verification, and validation
  • Supplier management and quality assurance experience
  • Excellent problem-solving skills and the ability to thrive in a fast-paced development environment
  • Strong communication skills, written and verbal, with the ability to collaborate effectively across disciplines

Bonus Points

  • Experience with hybrid-electric propulsion system integration
  • Experience supporting lithium-ion propulsion battery certification for aerospace applications
  • Knowledge of standards and processes for safety-critical systems (SAE ARP4754, ARP4761, DO-178C, DO-254)
  • Familiarity with battery management systems (BMS) design and validation
  • Exposure to environmental and abuse testing of battery systems

This range reflects the anticipated hiring range across all eligible locations; actual compensation is determined based on your relevant experience, skills, and geographic location. Total compensation includes performance bonus and comprehensive benefits.

Compensation Range
$150,000—$185,000 USD

What We Offer

  • Competitive salary and equity
  • Medical, dental, and vision insurance; STD, LTD, and life insurance
  • Generous PTO, sick leave, and company holidays
  • Paid winter break
  • 401(k) with immediate vesting
  • Free catered lunches, coffee, snacks, and drinks at our Manassas headquarters
  • Free on-site parking

Electra is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law. This position may be subject to ITAR requirements.