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Failure Analysis Engineer Jobs in Virginia (NOW HIRING)

Hitachi

Factory Test System/Lab Engineer

Bland, VA

Engineering & Science Job Schedule: Full time Remote: No Factory Test Engineer Responsible for the ... Failure Analysis Contribute comprehensive failure analyses to identify root causes of product ...

Westrock

Mgr I, Reliability Eng

Hopewell, VA · On-site

Drives root cause failure analysis process and projects, and actively participates in critical ... Work with Engineering to ensure maintenance reliability and equipment access is designed into new ...

HEICO

Process Engineer

Blacksburg, VA · On-site

Reporting to the Process Engineering Manager, the Process Engineer will be a key member within our ... Strong materials science and failure analysis (FA) knowledge related to assembly chip-packaging ...

AdvanSix

Sr. Maintenance Engineer

Chester, VA · On-site

$86K - $129K/yr

... failure analyses, equipment, and process improvements and inspection findings • Support site ... engineering or related field • Six Sigma Green Belt certified preferred • 3-5 years of ...

advansix

Electrical Engineer

Hopewell, VA · On-site

$95K - $142K/yr

Lead Root Cause Failure Analysis (RCFA) teams and use lean principles to perform work * Participate in Reliability-focused Failure Modes and Effects Analyses teams where appropriate * Develop and ...

advansix

Electrical Engineer

Hopewell, VA · On-site

$95K - $142K/yr

Lead Root Cause Failure Analysis (RCFA) teams and use lean principles to perform work * Participate in Reliability-focused Failure Modes and Effects Analyses teams where appropriate * Develop and ...

Efi global

$71K - $96K/yr

... failure analysis, origin-and-cause investigations, environmental consulting, laboratory testing and specialty consulting. Our forensic investigation, engineering and environmental services teams ...

OtterBase

Senior Geotechnical Engineer

Norfolk, VA

... failure analysis, and remedial planning Qualifications: Bachelor's or Master's degree in Civil or Structural Engineering with an emphasis in geotechnical engineering from an ABET-accredited program ...

AdvanSix

Electrical Engineer

Hopewell, VA · On-site

The Electrical Reliability Engineer is responsible for electrical reliability projects supporting ... Lead Root Cause Failure Analysis (RCFA) teams and use lean principles to perform work * Participate ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Virginia

Failure Analysis Engineer information

See Virginia salary details

$45.1K

$92.4K

$134.3K

How much do failure analysis engineer jobs pay per year?

As of Jun 13, 2026, the average yearly pay for failure analysis engineer in Virginia is $92,380.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,400.00 and $117,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What engineers make $300,000 a year?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often advanced certifications can earn $300,000 or more annually. High salaries are typically found in industries like aerospace, semiconductor, or energy, especially for those in leadership roles or with significant technical expertise.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What do failure analysis engineers do?

Failure analysis engineers investigate the causes of product or component failures by examining materials, manufacturing processes, and operational conditions. They use tools such as microscopy, testing equipment, and data analysis to identify root causes and recommend improvements to prevent future failures. This role often requires strong problem-solving skills and knowledge of engineering principles.

How much does a failure analysis engineer make at AMD?

A failure analysis engineer at AMD typically earns between $80,000 and $130,000 annually, depending on experience, location, and level of expertise. Salaries may also include bonuses and benefits, and the role often requires knowledge of failure analysis tools and semiconductor testing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What engineers make $500,000?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often working in high-demand industries such as aerospace, semiconductor, or automotive can reach or exceed a $500,000 annual salary. Achieving this level typically requires advanced degrees, certifications, and leadership responsibilities, often including bonuses and stock options.
More about Failure Analysis Engineer jobs
What are the most commonly searched types of Failure Analysis Engineer jobs in Virginia? The most popular types of Failure Analysis Engineer jobs in Virginia are:
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What are popular job titles related to Failure Analysis Engineer jobs in VA? For Failure Analysis Engineer jobs in VA, the most frequently searched job titles are:
Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Virginia as of June 2026, with employment types broken down into 81% Full Time, 12% Part Time, and 7% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,380 per year, or $44.4 per hour.
New Product Introduction (NPI) / Quality Assurance Engineer

New Product Introduction (NPI) / Quality Assurance Engineer

iDirect GOVERNMENT

Herndon, VA • On-site, Remote

$74K - $95K/yr

Full-time

Posted 9 days ago

Job description

Overview
iDirect Government, a wholly owned subsidiary of STEi iDirect, Inc., delivers secure satellite-based voice, video and data applications with anytime and anywhere connectivity in the air, at sea and on land. iDirect Government's advanced satellite IP solutions are used for critical ISR, airborne, maritime and COTM communications to support logistics, situational awareness, disaster recovery and emergency response. Building on more than 18 years of global satellite communications experience, iDirect Government provides the most bandwidth-efficient, scalable and highly-secure platform to meet specialized applications of multiple federal, state and local government agencies, including the Department of Defense.
ABOUT THE POSITION
This is a key role that requires a blend of both project management and hands on engagement on quality activities in a design and development engineering environment. Position will also be very engaged with product manufacturing, testing, and failure analysis performed at contract manufacturers. The role will report up to the Director of Professional Services and Training and will interface directly with Product Management, Design Engineering, Supply Chain, Test Engineering, Technical Assistance Center (TAC) and IT to effectively improve iDirectGov product and process quality and business processes. This position will manage quality activities across the full life cycle of the product including quality requirements planning, development, design verification, new product introduction, manufacturing, customer returns and customer corrective actions. As well as support ongoing ISO QMS audits and continuous improvement activities.
If you are ready for the challenges, responsibilities, and rewards that come with working in a high-energy, fast-paced environment, then this is the job for you!
This position is based in Herndon, VA.
Responsibilities
  • Point of contact for all Quality elements across the full lifecycle of products including requirements, design, NPI, manufacturing, and customer corrective actions.
  • Identify, plan and communicate project scope, schedule, milestones and risks and to Engineering, Manufacturing, Test, Sourcing, Quality Assurance and contract manufacturing teams design phase through implementation and production release.
  • Ensure project deliverables are met in accordance with established processes.
  • Lead recurring project team meetings and executive management reviews.
  • Conduct schedule and budget performance variance analysis.
  • Drive process and product continual improvement by utilizing Lean Six Sigma methods (Fault trees, process mapping, 5S, kaizen, variation reduction, FMEA, Gauge R&R, Capability studies).
  • Interface effectively with contract manufacturers to investigation manufacturing quality issues on new production as well as evaluate failure analysis results on field returns.
  • Perform technical first article inspection or out of box audits and source audits at warehouse or supplier when required.
  • Maintain and drive continuous improvements to the quality lab workspace.
  • Identify, source, clean, organize and present relevant manufacturing and defect datasets, extracting meaningful metrics, risks, and trends.

Qualifications
  • Bachelor's Degree in Hardware, Electrical, Mechanical Engineering or related technical field.
  • Minimum of five years of experience in quality engineering in electronics field; experience in a New Product Introduction (NPI) engineering development environment is preferred.
  • Direct work experience with printed circuit board products including manufacturing environments.
  • Demonstrable knowledge of operations, use, configuration and programming of RF and electronic test equipment (spectrum analyzers, signal analyzers, power meters, data-loggers, etc).
  • Experience using business applications including Product Lifecycle Management (AGILE), JIRA, MS OUTLOOK, SHAREPOINT environments, MS Power Applications; ability to program scripts / routines is preferred.
  • Excellent oral and written communication skills, analytical and problem-solving skills.
  • Strong customer service and consultation skills.
  • The ability to make decisions, determine actions, and develop processes, guidelines, and training aids to implement actions or deviations in manufacturing or engineering environments.
  • Ability to operate independently within established methodologies and guidelines balancing competing priorities as needed.
  • Expertise using project scheduling software (MS Project) as well as proven experience authoring project management plans, schedules, and risk registers.
  • Ability to proactively identify and master new skills to meet responsibilities

Clearance
  • Active DoD clearance or ability to obtain a DoD clearance

Travel
  • Ability to travel 5%-15% per year

iDirect Government is an Equal Opportunity / Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, disability, sexual orientation, gender identity, or protected veteran status.

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