ZipRecruiter

Log In

1

Failure Analysis Engineer Jobs in Virginia (NOW HIRING)

Heico

Process Engineer

Blacksburg, VA

$65K - $125K/yr

Reporting to the Process Engineering Manager, the Process Engineer will be a key member within our ... Strong materials science and failure analysis (FA) knowledge related to assembly chip-packaging ...

HEICO

Process Engineer

Blacksburg, VA · On-site

$65K - $125K/yr

Reporting to the Process Engineering Manager, the Process Engineer will be a key member within our ... Strong materials science and failure analysis (FA) knowledge related to assembly chip-packaging ...

Karsun Solutions, LLC

Lead Automation Test Engineer

Herndon, VA · On-site

$47.25 - $62.50/hr

... failure triage, flaky test analysis, and requirements coverage gap identification. The ideal ... Lead and drive a team of senior automation engineers, assigning, tracking, and following up on ...

New

Tata Consultancy Services

Engineer

Mclean, VA · On-site

Tata Consultancy Services is seeking a skilled Engineer with a strong background in COBOL and ... failure analysis • Support production releases, incident resolution, and root cause analysis • ...

OtterBase

Senior Geotechnical Engineer

Norfolk, VA

... failure analysis, and remedial planning Qualifications: Bachelor's or Master's degree in Civil or Structural Engineering with an emphasis in geotechnical engineering from an ABET-accredited program ...

advansix

Instrumentation/ Electrical Engineer

Hopewell, VA · On-site

$95K - $142K/yr

Lead Root Cause Failure Analysis (RCFA) teams and use lean principles to perform work * Participate in Reliability-focused Failure Modes and Effects Analyses teams where appropriate * Develop and ...

Northrop Grumman Corporation

Engineer Systems

Dulles, VA · On-site

$91K - $137K/yr

Failure analysis or fault management technical experience * Experience with Systems Engineering process * Experience defining requirements & interfaces * Understanding of spacecraft integration ...

next page

Showing results 1-20

All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Virginia

Failure Analysis Engineer information

See Virginia salary details

$45.1K

$92.4K

$134.3K

How much do failure analysis engineer jobs pay per year?

As of Jul 16, 2026, the average yearly pay for failure analysis engineer in Virginia is $92,380.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,400.00 and $117,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
More about Failure Analysis Engineer jobs
What are the most commonly searched types of Failure Analysis Engineer jobs in Virginia? The most popular types of Failure Analysis Engineer jobs in Virginia are:
What are popular job titles related to Failure Analysis Engineer jobs in Virginia? For Failure Analysis Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Failure Analysis Engineer jobs in Virginia look for? The top searched job categories for Failure Analysis Engineer jobs in Virginia are:
What are popular job titles related to Failure Analysis Engineer jobs in VA? For Failure Analysis Engineer jobs in VA, the most frequently searched job titles are:
Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Virginia as of July 2026, with employment types broken down into 86% Full Time, 11% Part Time, and 3% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $92,380 per year, or $44.4 per hour.
Process Engineer

Process Engineer

Heico

Blacksburg, VA

$65K - $125K/yr

Full-time

Medical, Dental, Life, Retirement, PTO

Re-posted 5 days ago

Job description

VPT, Inc., a global leader in providing power conversion solutions for use in avionics, military, space and industrial applications, has an immediate opening for a Process Engineer. This is a full-time position located in our Blacksburg, VA headquarters. Reporting to the Process Engineering Manager, the Process Engineer will be a key member within our Quality Department.

Responsibilities will include:

  • Support our overseas manufacturing site by addressing production, quality and material supply challenges while driving process improvement to increase yield and throughput.
  • Perform root cause and corrective action (RCCA) investigation via DOEs on product failures.
  • Manage small to medium scale capital projects such as equipment selection and implementation.
  • Create, edit, and review production documentation.
  • Perform new material evaluation and run qualifications.
  • Establish relationships with suppliers to ensure quality and timely deliveries.
  • Support new product development and scale-up from prototype to full production.
  • Travel (international and domestic) to production facilities.

Because of the nature of the position, a US Person is required.

The anticipated starting salary range for this position is $65,000 - $125,000 annually

Salary Range Disclaimer: The base salary range represents the low and high end of the VPT, Inc., starting salary range for this position. Actual starting salary will vary depending on location, education and experience. The range listed is just one factor of the VPT, Inc., total compensation package. Other factors include paid holidays, paid time off, health and dental insurance, 401(k) with match, disability insurance, life insurance and flexible spending accounts.

VPT, Inc., is an Equal Opportunity/VET/Disability Employer

Qualifications:

Required:

Bachelor's degree in either of the following:

  • Materials Science and Engineering
  • Mechanical Engineering
  • Industrial Engineering

Preferred:

  • Background in electronic assembly process.
  • Background in MIL-STD, J-STD or IPC Standards.
  • Ability to work in cross-functional teams.
  • Strong materials science and failure analysis (FA) knowledge related to assembly chip-packaging, materials and reliability failures.
  • Proficient in applying DOE vs. Hypothesis tool for root cause analysis.
  • Strong knowledge of process optimization techniques and Lean Six Sigma methodologies.
  • Proficiency in Microsoft Office Suite and excellent written and verbal communication skills.
  • Environmental testing experience (thermal, shock, vibration, etc.)
  • 3D modeling and drafting (SolidWorks preferred)

Apply