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Failure Analysis Engineer Jobs in Minnesota (NOW HIRING)

Reliability Engineer

Nashwauk, MN · On-site

$100K - $128K/yr

Position Summary The Reliability Engineer is responsible for improving asset reliability, reducing ... Analyze equipment performance, failure data, and maintenance history to identify trends and risks

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Petrographer

Saint Paul, MN · On-site

$70K - $75K/yr

Experience with forensic failure analysis of concrete, aggregate, and cementitious materials. * Ability to write technical reports and communicate findings to engineers, contractors, and legal ...

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Determine cause of product problems and failures through failure analysis, research and applying engineering principles. * Check component parts to assure conformance to specification. * Perform ...

Electrical Engineer I Location: St Paul, MN (100% Onsite) Pay Rate: 60k - 65k Required Skills ... Troubleshooting and failure analysis of electronic circuits, both analogue and digital.

Global Weld Engineer

Bloomington, MN · On-site

$86K - $111K/yr

The Senior Global Weld Engineer is responsible for standardizing, optimizing, and governing welding ... Experience in weld design, materials, distortion control, and failure analysis. * Proven ability to ...

Quality Engineer The Quality Engineer plays a key role in driving product and process quality ... Perform detailed failure analysis and root cause investigations using structured problem-solving ...

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Quality Engineer - Post-Market Surveillance & Product Reliability Drive product quality and patient ... Manage returned product evaluations and failure analyses to identify quality trends and product ...

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Failure Analysis Engineer information

See Minnesota salary details

$44.6K

$91.3K

$132.7K

How much do failure analysis engineer jobs pay per year?

As of Jul 6, 2026, the average yearly pay for failure analysis engineer in Minnesota is $91,261.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,600.00 and $115,600.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
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What job categories do people searching Failure Analysis Engineer jobs in Minnesota look for? The top searched job categories for Failure Analysis Engineer jobs in Minnesota are:
What cities in Minnesota are hiring for Failure Analysis Engineer jobs? Cities in Minnesota with the most Failure Analysis Engineer job openings:
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Hardware Failure Analysis Engineer - Electronics

Hardware Failure Analysis Engineer - Electronics

ReSound

Shakopee, MN

$80K - $90K/yr

Full-time

Medical, Retirement, PTO

Posted 24 days ago


Job description

Position Overview

As a member of the In-Market Quality Team for Hearing NA, you will investigate, diagnose, and analyze product HW, SW and system complaints and returns to solve customer problems and gain insights for driving product improvements and the reduction of cost of poor quality. The Product Quality Engineer will work across groups and departments to support and ensure efficient and effective processes for In-Market Quality.

Location: Must be in Minnesota (Not Negotiable)

Essential Functions (Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.)

  • Use hands-on troubleshooting techniques, test systems and tools, data-driven insights, and structured problem-solving methods to understand and verify reported symptoms, trends, issues, and alleged product deficiencies.
  • Support new product launches by leading specialized quality monitoring activities and high priority investigations. This includes coordination and routing of relevant returns, symptom reproduction and investigations into product issues and alleged defects, understanding failure modes, and the collection and compilation of related device data, including tracking of effectivity of improvements.
  • Solve customer problems by working across functions including Sales, Ops, R&D, Global Quality, and NA customer-facing teams to understand, investigate and resolve customer complaint issues.
  • Identify product quality improvements and support/drive discussions and actions in cooperation with Ops and R&D.
  • Lead and/or assist in implementation of new tools, methods and processes to aid in device and system level troubleshooting, symptom reproduction and case investigations.
  • Troubleshoot technical problems at a system level across hardware, software, and system accessories/components and provide structured insight to drive product and customer quality improvements.
  • Manage and update complaint cases in Salesforce.com and utilize GN Hearing's ERP system and other available systems and tools to support customer complaint investigations and product returns.
  • Assist in In-market Quality related document updates in compliance with change control process.

Competencies (Knowledge and Skills needed for this position.)

  • Customer focused, passionate & purpose driven
  • Strong critical thinking and problem-solving skills
  • Analytical and pragmatic with a strong ability to identify and drive quality improvements through data driven and fact-based approaches.
  • Excellent oral and written communication skills, interpersonal skills, and stakeholder management skills
  • Ability to work well and engage with others in a team environment, as well as independently
  • Self-driven, curious minded, goes beyond expectations and has a "can do" attitude and entrepreneurial spirit.
  • Ability to work as needed under high pressure and tight deadlines, excellent time management skills
  • Highly organized and results driven

Location: Must be in Minnesota (Not Negotiable)

Required Education:

Engineering degree in electrical

Preferred Education:

Bachelor's degree in engineering or mechanical engineering

Required Experience:

2+ years' experience including hands-on investigations of product returns and fault identification in consumer electronics ,microelectronics or high-tech medical products and technologies (e.g., rechargeable batteries, mobile phone connectivity, audio, hearing aids or earbuds, etc.)

Preferred Experience:

Experience working with quality methodologies and systems such as A3, FMEA, NCR, and CAPA Experience working in a regulated environment (ISO 13485:2016, ISO 9001, FDA QSR) Data analysis experience

Travel: None

Other:

Other Information

Direct reports:

N/A

Indirect reports:

N/A

Working Environment:

Manufacturing facility and office environment

Physical Demands:

Sitting, standing, lifting, bending, reaching, no more than 20 lbs.

Position Type and Expected Hours of Work:

Full-time position + Monday-Friday

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

Equal Opportunity Employer

GN Hearing is an equal opportunity. GN Hearing openly supports the recruitment, training and promotion of all candidates, without regard to race, color, creed, religion, national origin, ancestry, sexual orientation, disability, age, gender, maternity, marital status, status with regard to public assistance or any other classification protected by state, federal or local law or ordinance. Founded in 1869, GN group today operates in more than 90 countries across the world and has more than 6,000 employees. ViewThe EEO is the Law posterand itssupplement.

Pay Transparency Notice:

Depending on your work location, the target annual salary for this position can range from $80,000 to $90,000.In addition, you may be eligible for a discretionary bonus.Compensation for roles at GN depend on a wide array of factors including but not limited to location, role, skill set, and level of experience.To remain competitive, GN offers a competitive benefits package, including annual bonuses, health insurance, a 401(k) plan, paid time off and paid holidays.

E-Verify

GN Hearing / ReSound participates in E-Verify. View the E-Verify posterhere.View the Right to Work poster here.

Disability Accommodation

If you have a disability and you believe you need a reasonable accommodation in order to search for a job opening or to submit an online application, please e-mail bloomington-humanresources@gnresound.com. This email is provided for the purpose of supporting applicants who have a disability that prevents them from being able to apply online. Only emails received for this purpose will be returned. Emails left for other purposes, such as following up on an application or technical issues not related to a disability, will not receive a response.

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