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Failure Analysis Engineer Jobs in Alabama (NOW HIRING)

RUAG

Analysis Engineer

Trinity, AL · On-site

Analysis Engineer Challenge the Impossible About Beyond Gravity Beyond Gravity, headquartered in Zurich, Switzerland, is the first space company to combine a startup mindset, agility, speed and ...

RUAG

Analysis Engineer

Trinity, AL · On-site

Analysis Engineer Challenge the Impossible About Beyond Gravity Beyond Gravity, headquartered in Zurich, Switzerland, is the first space company to combine a startup mindset, agility, speed and ...

KBR

Reliability Engineer

Huntsville, AL

$101K - $127K/yr

Title: Reliability Engineer Program Summary KBR's Missile, Aviation, and Ground Systems (MAGS ... Experience with software failure analysis * Experience with US Army reliability programs Belong ...

KBR, Inc

Reliability Engineer

Huntsville, AL · On-site

$90 - $120/hr

R2124617**Title:**Reliability Engineer**Program Summary**KBR's Missile, Aviation, and Ground ... Experience with software failure analysis* Experience with US Army reliability programsBelong ...

KBR, Inc.

Reliability Engineer

Huntsville, AL · On-site

$101K - $127K/yr

Title: Reliability Engineer Program Summary KBR's Missile, Aviation, and Ground Systems (MAGS ... Experience with software failure analysis * Experience with US Army reliability programs Belong ...

James Hardie

Reliability Engineer

Prattville, AL

$80K - $100K/yr

Lead Root Cause Failure Analysis (RCFA) investigations to identify and eliminate recurring equipment failures, production losses, and maintenance costs. * Develop engineering solutions to repetitive ...

Blue Origin

Structural Analyst II

Huntsville, AL

$99K - $138K/yr

Solid understanding of structural analysis/mechanics and failure modes (strength, fatigue, creep) * Experience with analysis of welded assemblies and bolted joints. * Knowledge of engineering ...

James Hardie

Reliability Engineer

Prattville, AL · On-site

$80K - $100K/yr

Lead Root Cause Failure Analysis (RCFA) investigations to identify and eliminate recurring equipment failures, production losses, and maintenance costs. * Develop engineering solutions to repetitive ...

James Hardie

Reliability Engineer

Prattville, AL · On-site

$95K - $119K/yr

Lead Root Cause Failure Analysis (RCFA) investigations to identify and eliminate recurring equipment failures, production losses, and maintenance costs. * Develop engineering solutions to repetitive ...

James Hardie Inc

Reliability Engineer

Prattville, AL · On-site

$86K - $109K/yr

Lead Root Cause Failure Analysis (RCFA) investigations to identify and eliminate recurring equipment failures, production losses, and maintenance costs. * Develop engineering solutions to repetitive ...

Blue Origin

Structural Analyst III

Huntsville, AL

$121K - $169K/yr

Solid understanding of structural analysis/mechanics and failure modes (strength, fatigue, creep) * Experience with analysis of welded assemblies and bolted joints. * Knowledge of engineering ...

Blue Origin

CFD Analyst III

Huntsville, AL · On-site

... support failure mode evaluations including strength, fatigue, and creep * Anchor CFD model ... engineering discipline * Minimum of 5 years of industry experience performing CFD analysis in ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Alabama

Failure Analysis Engineer information

See Alabama salary details

$41.2K

$84.5K

$122.8K

How much do failure analysis engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for failure analysis engineer in Alabama is $84,457.00, according to ZipRecruiter salary data. Most workers in this role earn between $63,400.00 and $107,000.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% Internship, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $84,457 per year, or $40.6 per hour.

Analysis Engineer

RUAG

Trinity, AL • On-site

Full-time

Re-posted 8 days ago

Job description

Analysis Engineer
Challenge the Impossible
About Beyond Gravity
Beyond Gravity, headquartered in Zurich, Switzerland, is the first space company to combine a startup mindset, agility, speed and innovation with decades of experience and proven quality. Approximately 1800 employees at 12 locations in six countries (Switzerland, Sweden, Austria, USA, Finland and Portugal) develop and manufacture products for satellites and launch vehicles with the goal of advancing humankind and enabling the exploration of the world and beyond. Beyond Gravity is the preferred supplier of structures for all types of launch vehicles and a leading provider of selected satellite products and constellation solutions in the New Space sector. In 2024, the company generated a revenue of around CHF 359 million. More information at: www.beyondgravity.com
Supports projects and other engineers in analysis tasks while ramping up key competences. Works under close supervision to learn analysis tools, methods and standards.
Our Mission
  • Understands basic static and dynamic mechanics and performs simple analysis tasks. Performs basic hand calculations and validates FEA results with supervision. Basic awareness of aerospace standards and guidelines.
  • Basic awareness of other analysis domains (e.g., F&DT, thermal, CFD, acoustic, magnetic).
  • Operates basic FEA tools for linear static analysis. Understands mesh generation and boundary condition setup and applies them under supervision.
  • Uses existing scripts and tools for post-processing results. Assists in data extraction, formatting, and basic visualization.
  • Assists in preparing test setups, sensor installation, and documentation. Basic awareness of how test data relates to structural behavior and FEM predictions. Supports basic data collection.
  • Supports investigation of non-conformities. Understands basic repair principles. Awareness of NRBs (Non Conformance Review Board) according to the NC process.
  • Learns how to create reports and follow standard project documentation formats. Can contribute to technical documentation with guidance and review. Follows established practices for organizing and having traceability of engineering data and documentation.
  • Is only focusing on his own engineering discipline
  • Understand basic R&D method and data collection. Participate in brainstorming session
  • Provide basic input to colleagues in the bidding and proposal process.
  • Able to compute arguments and distinguish between fact and opinion. Make decision based on pro/cons together with engineering judgment when not all data are available. Weight technical challenges together with other business relevant input (e.g. cost, timeframe...)
  • Focus on training and ramping up competences. Participate in training sessions and share basic knowledge.
  • Follow task manager guidance for work prioritization and scheduling. Provide necessary input to Task manager & Technical Lead.
  • Limited hands-on experience and knowledge of the different products.

Your Story
  • B.S or MS in Aerospace, Mechanical or other engineering, or equivalent experience.
  • 0 - 2 years of relevant work experience.
  • Basic understanding of linear static and dynamic analysis principles.
  • Familiarity with FEA tools (MSC Nastran, Hyperworks, NX, Abaqus).
  • Internship or academic project experience in structural analysis, preferred
  • Basic knowledge of mechanical layout of aerospace structures and materials, preferred
  • Exposure to composite and metallic structure analysis, preferred

Are you ready for lift-off?
Our core values - Passionate, Together, and Curious - transform challenges into opportunities. Embark on a journey to transcend the ordinary with us. Propel your career to new heights by applying. We're actively reviewing candidates and will promptly select the ideal fit for our team.
For questions regarding the position, please contact: Joseph Damis | joseph.damis@beyondgravity.com
For questions regarding the position or recruitment process, please contact: Michelle Lach | michelle.lach@beyondgravity.com
Beyond Gravity is proud to be an Equal Opportunity Employer. We welcome and encourage applications from all qualified individuals, regardless of race, color, religion, sex, gender, national origin, disability, protected veteran status, or any other legally protected categories.
Applications by e-mail cannot be considered. We do not accept dossiers from recruitment agencies for this position.
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