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Failure Analysis Engineer Jobs in Alabama (NOW HIRING)

Overview i3 is looking for a FEA Analysis Engineer to support our growing team in Huntsville, AL ... Prepares technical reports to document and clearly communicate potential failure modes and propose ...

Eng I, Reliability Eng

Stevenson, AL · On-site

$93K - $118K/yr

Additional responsibilities for your role as an Improvement Engineer include leading operational excellence and cost take out projects, facilitating Root Cause Failure Analysis meetings, monitoring ...

Reliability Engineer

Huntsville, AL · On-site

$101K - $127K/yr

Title: Reliability Engineer Program Summary KBR's Missile, Aviation, and Ground Systems (MAGS ... Experience with software failure analysis * Experience with US Army reliability programs Belong ...

Reliability Engineer

Huntsville, AL

$101K - $127K/yr

Title: Reliability Engineer Program Summary KBR's Missile, Aviation, and Ground Systems (MAGS ... Experience with software failure analysis * Experience with US Army reliability programs Belong ...

Lead and perform Failure Modes and Effects Analysis (FMEA) and detailed downtime analysis to identify and address root causes of failures. * Create, implement, and manage equipment life cycle ...

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Performs in process real time failure analysis and evaluates the electrical and mechanical ... Must be able to work closely with engineers.

... form structural analysis techniques, and the assessment of failure mechanisms is required ... Proficiency in programming languages like Python, MATLAB, or VBA for automating tasks and ...

... form structural analysis techniques, and the assessment of failure mechanisms is required ... Proficiency in programming languages like Python, MATLAB, or VBA for automating tasks and ...

Develop and communicate assembly-line-specific supplier failure analysis reporting to drive ... Bachelor of Science in Engineering or related technical field, or equivalent experience. * 5+ years ...

Develop and communicate assembly-line-specific supplier failure analysis reporting to drive ... Bachelor of Science in Engineering or related technical field, or equivalent experience. * 5+ years ...

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Failure Analysis Engineer information

See Alabama salary details

$41.2K

$84.5K

$122.8K

How much do failure analysis engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for failure analysis engineer in Alabama is $84,457.00, according to ZipRecruiter salary data. Most workers in this role earn between $63,400.00 and $107,000.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
What are the most commonly searched types of Failure Analysis Engineer jobs in Alabama? The most popular types of Failure Analysis Engineer jobs in Alabama are:
What are popular job titles related to Failure Analysis Engineer jobs in Alabama? For Failure Analysis Engineer jobs in Alabama, the most frequently searched job titles are:
What cities in Alabama are hiring for Failure Analysis Engineer jobs? Cities in Alabama with the most Failure Analysis Engineer job openings:
What are popular job titles related to Failure Analysis Engineer jobs in AL? For Failure Analysis Engineer jobs in AL, the most frequently searched job titles are:
EEE Parts - Failure Parts Analysis Engineer - (R0161777+) (J)

EEE Parts - Failure Parts Analysis Engineer - (R0161777+) (J)

Aerodyne Industries

Huntsville, AL • On-site

$80K - $115K/yr

Other

Posted 8 days ago


Job description

Aerodyne Industries is a dynamic, rapidly growing engineering and information technology services firm headquartered on Florida’s exciting Space Coast. With locations throughout the US, we take pride in delivering small business agility with large corporation capabilities. Our list of clients count on us to prepare NASA’s Missions to the Moon and Mars and to defend our nation supporting the Missile Defense Agency and Department of Defense. Join the adventure of a lifetime by becoming a teammate with Aerodyne Industries and work on projects that will define our future.


Responsibilities:

Support flight and development projects as the focal engineer for Electrical, Electronic and Electromechanical parts specification, selection, part utilization, and obsolescence management through the use of NASA and industry standard databases for all part types listed in MSFC-STD-3012. Participation in the NASA EEE Parts Community of Practice. Failure analysis of avionics systems, assemblies, and components by applying both non-destructive and destructive testing methods to identify root causes of failures.

Candidate will be required to perform the following:

  • Perform continuous parts obsolescence monitoring and notification of project impacts of EEE parts using Silicon Expert, Total Parts Plus, and EPARTS (Electronics Parts Application, Reporting, and Tracking System) databases.
  • Electrical, electronic and electromechanical part selection for NASA programs.
  • Maintenance of electrical, electronic and electromechanical part requirements and specifications.
  • Support maintenance the obsolescence module of the Electronics Parts Application, Reporting, and Tracking System.
  • Perform obsolescence analysis of electrical, electronic and electromechanical parts used throughout the Agency.
  • Support development of electrical, electronic and electromechanical part plans, lists, reviews, testing, and analyses.
  • Participate in space flight, and development projects, failure analysis of avionics systems, assemblies, and components.
  • Conduct failure analysis of electrical and electronics systems in a laboratory environment and development of corresponding failure analysis methodology.
  • Determine root cause of failures and/or failure modes.
  • Assist or lead investigations into nonconforming products.
  • Participate in Electronics Parts Application, Reporting, and Tracking System meetings.
  • Participate in electrical, electronic and electromechanical parts Community of Practice meetings.

Degree in Engineering or related field is required. Degree from an ABET accredited university is preferred. Typically, educational requirements are minimum BS degree with 5 to 15 years of experience.

The following skills are required or desired, as indicated:

  • Experience in part specification and selection for all part types listed in MSFC-STD-3012 is desired.
  • Experience is required in EEE parts engineering, including parts obsolescence management, part utilization, database maintenance and usage is required.
  • Knowledge and experience in using obsolescence analysis tools (software) to provide proactive obsolescence management is required.
  • Knowledge of materials science is required.
  • Knowledge of electronic components is required.
  • Knowledge and experience in failure analysis of avionics with an understanding of the underlying mechanical/electrical causes for component and/or assembly failures is desired.
  • Oral and technical writing skills are required.


Essential Functions

Work Environment

Office environment. Requires ability to provide clear, concise, accurate and timely communication, both verbally and in writing (100%). Requires ability to interact professionally with co-workers, management, and client (100%). Requires travel in the domestic USA (<15%)

Physical Requirements

Requires sitting for extended periods of time in meetings with peers, management, and with our client at NASA facilities to discuss technical issues (10%). Also, requires sitting for extended periods of time at a desk to write reports and perform engineering tasks (40%). Requires ability to use stairs or elevators for access between floors and multiple buildings at NASA and our facilities (10%).

Equipment and Machines

Requires ability to operate a personal computer, a telephone, fax machine, copier, calculator, and other general office equipment (100%).

Attendance

Normal workday is from 7:30 a.m. through 4:30 p.m., Monday thru Friday. Minimal overtime may be required (10%) to meet schedule milestones and to support technical demands of the job. Regular attendance is a necessity and adequate arrangements for delegating duties during absences are required.

Other Essential Functions

The ability to work independently with minimal supervision, to make rational decisions, and to exercise good judgment is essential (100%). Grooming and dress must be appropriate for the position and must not impose a safety risk/hazard to the employee or others.

Proof of U.S. Citizenship is required.

All qualified applicants will receive consideration for employment without regard to race, color, sex, sexual orientation, gender identity, religion, national origin, disability, veteran status, age, marital status, pregnancy, genetic information, or other legally protected status.