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Failure Analysis Engineer Jobs in Alabama (NOW HIRING)

Electrical I&E Engineer

Decatur, AL

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Job Title: Electrical I&E Engineer The Electrical I&E Engineer serves as the site electrical ... Recommend improvements based on findings from Root Cause Failure Analysis and other reliability ...

Mechanical Reliability Engineer - Paper

Brewton, AL · On-site

$81K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Your Job • Participate in and lead effective Root Cause Failure Analysis (RCFA) and Failure Mode ... We Are: Brewton Who You Are (Basic Qualifications) • Bachelor's Degree in Engineering or ...

System Safety Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Extensive experience in the performance of Fault Tree Analysis, Functional Failure Analysis (FFA), Failure Modes and Effects Analysis, and/or similar types of system safety engineering analysis.

Conduct failure analysis and implement design improvements. * Ensure compliance with NASA engineering standards and safety protocols. * Collaborate with engineers across disciplines to meet mission ...

Principal Product Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead root cause investigations, failure analysis, Failure Review Board activities, and corrective actions for product, supplier, and field issues. * Manage engineering changes, obsolescence analysis ...

New

Principal Product Engineer

Huntsville, AL

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead root cause investigations, failure analysis, Failure Review Board activities, and corrective actions for product, supplier, and field issues. * Manage engineering changes, obsolescence analysis ...

Metallurgical Engineer

Birmingham, AL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

Bachelor's degree or higher in materials science, metallurgical, industrial, chemical engineering ... Experience with customer order inquiries, technical specifications, failure analysis, and complaint ...

Metallurgical Engineer

Birmingham, AL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

Bachelor's degree or higher in materials science, metallurgical, industrial, chemical engineering ... Experience with customer order inquiries, technical specifications, failure analysis, and complaint ...

... fishbone, failure analysis, etc.) to address root cause * Support startups for new product ... Bachelor's degree in engineering * Problem solving and troubleshooting experience to identify root ...

... fishbone, failure analysis, etc.) to address root cause * Support startups for new product ... Bachelor's degree in engineering * Problem solving and troubleshooting experience to identify root ...

Principal Product Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead root cause investigations, failure analysis, Failure Review Board activities, and corrective actions for product, supplier, and field issues. * Manage engineering changes, obsolescence analysis ...

Showing results 21-40

Failure Analysis Engineer information

See Alabama salary details

$41.2K

$84.5K

$122.8K

How much do failure analysis engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for failure analysis engineer in Alabama is $84,457.00, according to ZipRecruiter salary data. Most workers in this role earn between $63,400.00 and $107,000.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the most commonly searched types of Failure Analysis Engineer jobs in Alabama?

The most popular types of Failure Analysis Engineer jobs in Alabama are:

What are popular job titles related to Failure Analysis Engineer jobs in Alabama?

For Failure Analysis Engineer jobs in Alabama, the most frequently searched job titles are:

What cities in Alabama are hiring for Failure Analysis Engineer jobs?

Cities in Alabama with the most Failure Analysis Engineer job openings:

What are popular job titles related to Failure Analysis Engineer jobs in AL?

For Failure Analysis Engineer jobs in AL, the most frequently searched job titles are:

Infographic showing various Failure Analysis Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% Internship, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $84,457 per year, or $40.6 per hour.

Reliability Centered Maintenance Engineer

Seabrook Solutions

Huntsville, AL • On-site

$106K - $134K/yr

Full-time

Posted 19 days ago


Job description

Seabrook Solutions is seeking an experienced Engineer to provide technical support to NASA facilities located at Marshall Space Flight Center (MSFC). MSFC facilities house a broad range of technical, program management and administrative functions that directly support NASA’s mission. Maintaining functionality while being highly adaptable to the ever-changing research and development environment is paramount to the success of the nation’s space exploration vision. Engineers work closely with operational units to assure efficiency and reliability in critical systems.


Position Description:


The Reliability Centered Maintenance (RCM) Engineer shall perform assignments, duties, and responsibilities to meet the requirements of the RCM Engineering position in support of Marshall Space Flight Center (MSFC) Facilities Operations and Maintenance Support Services II (FOMSS II) contract. The RCM engineer shall monitor equipment and system performance, and initiate actions to resolve operational deficiencies, improve performance, increase reliability, and improve energy efficiency. The RCM engineer shall monitor the effectiveness of the Preventive Maintenance (PM), Predictive Testing and Inspection (PT&I) and Condition Based Monitoring (CBM) programs. The RCM Engineer shall manage and direct the implementation of the RCM program. The RCM Engineer shall also be involved in the facilities commissioning and retro-commissioning services. The RCM Engineer shall be a senior engineer in his or her primary discipline. Performs a variety of engineering assignments in planning and overseeing research, development, design, manufacturing, testing, installation, operation, and maintenance of diverse electronic/mechanical equipment and systems. Performs generally as a lead of a design, analysis or review team on the most complex engineering assignments.



Essential Responsibilities:


1 Support and perform design reviews.

2 Provide assistance and support in RCM and RCx activities.

3 Coordinate and work closely with other engineering, logistics, financial, and program management disciplines to define system specifications and requirements.

4 Establish and maintain a filing system or databases as needed for tracking project status.

5 Develop, maintain and produce technical documentation and system/subsystem specifications.

6 Conduct site visits and experimental investigations and analyze engineering problems, propose solutions and alternatives, and provide recommendations.

7 Verify and comply with engineering documentation standards, test procedures, and operations and maintenance activities.

8 Prepare, deliver and submit technical papers and perform engineering studies.

9 Organize and supervise a group of employees for RCM related activities.

10 Serve as technical expert and manager over systems, requiring expertise in diverse bodies of knowledge, such as environmental and safety requirements, systems integration, equipment monitoring, and utility metering.

11 Maintain up-to-date technical expertise in assigned systems and knowledge of current trends in industry.

12 Provide technical assistance, data entry, and administrative support, to support the work under the FOMSS contract.

13 Monitor and analyze the RCM program, including PT&I data, to identify impending equipment failures, optimize maintenance quality, timeliness of maintenance, system reliability, and overall program effectiveness.

14 Monitor equipment and system performance, and initiate actions to resolve operational deficiencies, improve performance, and increase reliability.

15 Investigate equipment failures and determine the actions necessary to prevent or mitigate similar future failures.

16 Perform root cause failure analysis (RCFA) and failure trend analyses on equipment.

17 Review the RCM Plan and make recommendations for continuous improvements based upon equipment history, PT&I data, and current and emerging industry practice.

18 Generate and provide ad hoc RCM-related reports to the Government, upon request.

19 Ensure that all PT&I data and analyses are available to the Government upon request.

20 Coordinate and assist with maintenance and update of Computerized Maintenance Management System (CMMS), including PM schedules, PM job plans, PT&I plans.

21 Assist with weekly email notification to building managers of upcoming PM and PT&I scheduled work.

22 Provide to the Government the contract-required deliverables Annual Work Plan, Five-Year Maintenance Plan, Headquarters Metrics Data, Reliability Centered Maintenance Plan, and Reliability Centered Maintenance Report.

23 Coordinate and assist with preparation and maintenance of maintenance procedures in compliance with the requirements of the contract.

24 Coordinate facilities commissioning and retro-commissioning services, including, but not limited to, systems testing for design and operational functional requirements, and identification of and coordination of adjustments and repairs necessary for correcting deficiencies discovered during retro-commissioning services.


Perform all other position related duties as assigned or requested.


Minimum Position Knowledge, Skills, and Abilities Required:


Bachelor’s Degree (BS) in Engineering or related scientific field from an accredited school and at least 10 years of job-related experience. Excellent communications and analytical skills. Working knowledge of computer systems and integrated software application programs. Position may require travel. Position may require the ability to pass and maintain a Security Clearance.


Work Environment, Physical Demands, and Mental Demands:


Most positions involve work typical of office environment with no unusual hazards, occasional lifting to 20 pounds, constant sitting with occasional use of computer terminal, constant use of sight abilities while reviewing documents, constant use of speech/hearing abilities for communication, constant mental alertness, must possess planning/organizing skills, and must be able to work under deadlines. Some positions involve work in environments (e.g., shipboard, labs, outside locations, etc.) where mechanical and electrical equipment, etc. are being installed, tested, analyzed/monitored, operated, and/or maintained. Equipment may be loud and noisy or have exposed moving components. Such positions may involve routine lifting up to 50 pounds, regular handling, grasping, kneeling and carrying, and constant use of vision and mental alertness is required.


Other Responsibilities:


Safety – Seabrook Solutions enforces a safety culture whereby all employees have the responsibility for continuously developing and maintaining a safe work environment. As appropriate, each employee is responsible for completing all training requirements and fulfilling all self-aid/buddy aid responsibilities, participating in emergency response tasks and serving on safety committees and teams.