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Extrusion Engineer Jobs (NOW HIRING)

Medtronic

Sr. Materials Engineer - Extrusion

Beverly, MA · On-site

$108K - $163K/yr

Extrusion process and project engineering; ISO 9001, ISO 13485, and cGMP; DOE, SPC, FMEA, QSR, IQ/OQ/PQ, and technical writing; Test Method Validation; polymer rheological characterization;

Medtronic

Sr. Materials Engineer - Extrusion

Beverly, MA · On-site

$108K - $163K/yr

Extrusion process and project engineering; ISO 9001, ISO 13485, and cGMP; DOE, SPC, FMEA, QSR, IQ/OQ/PQ, and technical writing; Test Method Validation; polymer rheological characterization;

GRIFFIN Recruiters

Plastics Extrusion

Arab, AL · On-site

Process Engineer WITH Blown Film Extrusion Experience is Required *Send Resume Today! Requirements: • Blown Film Extrusion Experience • A Bachelor's Degree in a relevant field (preferred). • 5+ ...

Tower Extrusion, LTD.

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Technical Sales Engineer Trainee (Aluminum Extrusion)

Wylie, TX · On-site

Work directly with engineering and production to ensure manufacturability of designs * Help troubleshoot customer issues and recommend solutions based on extrusion capabilities Growth ...

Edgestone Staffing

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Plastic Extrusion Supervisor

Brockton, MA · On-site

$65K - $75K/yr

Plastic Profile Extrusion Manager Location: Brockton Department: Manufacturing / Operations Reports ... Collaborate with engineering, sales, and customers to support successful product launches.

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Extrusion Engineer information

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$72K

$101.1K

$140K

How much do extrusion engineer jobs pay per year?

As of Jun 14, 2026, the average yearly pay for extrusion engineer in the United States is $101,111.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $110,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Extrusion Engineers in maintaining product quality, and how are these typically addressed?

Extrusion Engineers often encounter challenges like maintaining tight tolerances, managing material inconsistencies, and minimizing defects such as die lines or melt fractures. To address these, they regularly monitor process parameters, collaborate closely with quality assurance teams, and use advanced control systems to adjust conditions in real time. Root cause analysis and continuous improvement practices are essential parts of the role, ensuring products meet industry standards and customer specifications.

What are the key skills and qualifications needed to thrive as an Extrusion Engineer, and why are they important?

To thrive as an Extrusion Engineer, you need a solid background in mechanical or chemical engineering, with expertise in polymer processing and extrusion technologies. Familiarity with CAD software, process simulation tools, and quality management systems, along with relevant certifications like Six Sigma, is highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top performers apart in this field. These competencies are crucial for ensuring efficient production, maintaining product quality, and driving continuous process improvements.

What Does an Extrusion Engineer Do?

An extrusion engineer develops and evaluates the extrusion process for a manufacturing company. Your duties in this career are to support the production and engineering needs through the set-up and operation of the extrusion equipment and processes. Other responsibilities may be to design, set up, and troubleshoot new equipment and procedures for development. You are expected to document the details of the processes and experiments you perform. Other duties include analyzing research and development, communicating issues, implementing resolutions, participating in meetings, and training new staff.

What are Extrusion Engineers?

Extrusion Engineers are professionals who design, operate, and optimize the extrusion process used to create products by pushing material through a shaped die. They typically work with materials such as plastics, metals, or food products, ensuring the quality and efficiency of production. Their responsibilities include troubleshooting equipment, developing new extrusion techniques, and maintaining safety and quality standards. Extrusion Engineers play a key role in industries like manufacturing, automotive, packaging, and construction.

What is the difference between Extrusion Engineer vs Process Engineer?

AspectExtrusion EngineerProcess Engineer
CredentialsBachelor's in Mechanical, Materials, or Industrial EngineeringBachelor's in Engineering, Chemical, Mechanical, or Industrial Engineering
Work EnvironmentManufacturing plants, extrusion linesManufacturing, production facilities, or process development labs
Industry UsagePlastic, metal, rubber extrusion industriesVarious manufacturing sectors including plastics, metals, chemicals
Common Search IntentDesigning and optimizing extrusion processesImproving overall manufacturing processes

Extrusion Engineers focus specifically on designing and optimizing extrusion processes for materials like plastics and metals, working closely with extrusion machinery. Process Engineers have a broader role, improving and managing manufacturing processes across various production methods. Both roles require similar technical backgrounds but differ in scope and specialization.

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Extrusion Engineer jobs near you
Sr. Materials Engineer - Extrusion

Sr. Materials Engineer - Extrusion

Medtronic

Beverly, MA • On-site

$108K - $163K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

Medtronic rating

7.8

Company rating: 7.8 out of 10

Based on 168 frontline employees who took The Breakroom Quiz

163rd of 518 rated manufacturers

Job description

We anticipate the application window for this opening will close on - 14 Aug 2026


Position Description:

Responsible for process design, development, and material selection to support new and improved extruded catheter sub-assemblies; perform and maintain polymer rheological characterization program to shorten material selection process and benchmark melt properties; coordinate Mechanical as well as Chemical property testing of polymer through the use of design software to include SolidWorks, etc.; order, implement and perform installation qualification (IQ), operational qualification (OQ) and performance qualification (PQ) on new equipment, new products and existing product changes for tooling design and development; execute Test Method Validation (TMV) activities for extrusion processes, ensuring accuracy, repeatability, and compliance with industry standards; review new applications to leverage existing technologies; provide Process Engineering support and direction for development runs and potential problems for manufacturing of medical devices; present extrusion concerns at Material Review Board meetings; deploy Lean Six Sigma methodology using methods including Design of Experiments (DOE), Statistical Process Control (SPC), Failure Mode Effects Analysis (FMEA), and FDA Quality System Regulations (QSR) to solve and implement production improvement projects in extrusion; perform data analysis with Minitab; author and institute written technical specifications through document control systems for new and existing process, as required under ISO 9001, ISO 13485 and Current Good Manufacturing Practices (cGMP); collaborate with Quality and leveraging DMAIC process in root cause investigation and implement corrective actions for customer complaints; and collaborate with overseas customers regarding process changes. Relocation assistance is not available for this position. #LI-DNI.

Basic Qualifications:

Requires a Master's degree in Mechanical, Materials, or Plastics Engineering or related engineering field and two (2) years of experience as a materials or extrusion process engineer or related occupation. Must possess at least two (2) years of experience with each of the following: Extrusion process and project engineering; ISO 9001, ISO 13485, and cGMP; DOE, SPC, FMEA, QSR, IQ/OQ/PQ, and technical writing; Test Method Validation; polymer rheological characterization; Mechanical & Chemical property testing of polymer; and DMAIC process, root cause analysis, and implementation of corrective action.

Salary: $108,800 to $163,200 per year

The following benefits and additional compensation are available to those regular employees who work 20+ hours per week: Health, Dental and vision insurance,Health Savings Account,Healthcare Flexible Spending Account,Life insurance, Long-term disability leave,Dependent daycare spending account,Tuition assistance/reimbursement, andSimple Steps (global well-being program).

The following benefits and additional compensation are available to all regular employees:Incentive plans, 401(k) plan plus employer contribution and match,Short-term disability,Paid time off,Paid holidays,Employee Stock Purchase Plan,Employee Assistance Program,Non-qualified Retirement Plan Supplement (subject to IRS earning minimums), andCapital Accumulation Plan (available to Vice Presidents and above, or subject to IRS earning minimums).

Regular employees are those who are not temporary, such as interns. Temporary employees are eligible for paid sick time, as required under applicable state law, and the Employee Stock Purchase Plan. Please note some of the above benefits may not apply to workers in Puerto Rico.

Further details are available at the link below:

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