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Coating Process Engineer Jobs (NOW HIRING)

Green New Energy Materials

Process Engineer

Denver, NC · On-site

The Process Engineer is responsible for developing, optimizing, and maintaining the production ... Design, develop, and refine coating process parameters, workflows, and operating standards based on ...

Mural Group

Process Engineer

Morganfield, KY

$90K - $110K/yr

... Process Engineer focused on e-coat, paint, and surface finishing processes within a high-volume ... This role is responsible for optimizing coating application, pretreatment, curing, and paint system ...

Syntec Optics

Coating Engineer

Rochester, NY · On-site

The Coating Engineer provides engineering support for vacuum thin-film coating processes used in the manufacturing of optical components. This role working closely with other engineers and ...

Alleima

Chemical Process Engineer

Palm Coast, FL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Your Role As a Chemical Process Engineer at Alleima, you will be responsible for optimizing and ... Your key responsibilities will include: -- Designing and optimizing coating processes and equipment ...

Alleima

Chemical Process Engineer

Palm Coast, FL

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Your Role As a Chemical Process Engineer at Alleima, you willbe responsible foroptimizingand advancing manufacturing processes with a strong focus on fine wire coating operations, supporting cost ...

Blue Current

Sr. Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

The ideal candidate will have a background in formulation, coating and characterization in the ... The Senior Process Engineer will design and conduct experiments for prototyping and characterizing ...

Datwyler

Process Engineer

Middletown, DE · On-site

Providing day-to-day process engineering support to manufacturing for coating operations, troubleshooting issues and ensuring stable production processes in a 24/7 manufacturing environment. * The ...

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Coating Process Engineer information

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$75.5K

$100.3K

$122.5K

How much do coating process engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for coating process engineer in the United States is $100,319.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,500.00 and $109,500.00 per year, depending on experience, location, and employer.

What does a coating process engineer do?

A Coating Process Engineer is responsible for designing, optimizing, and overseeing the processes used to apply coatings to materials, such as metals, plastics, or glass. This role involves selecting appropriate coating materials, developing application techniques, troubleshooting production issues, and ensuring quality standards are met. Coating Process Engineers work in a variety of industries, including automotive, aerospace, electronics, and manufacturing, to improve product durability, appearance, and performance. They also collaborate with other engineers and production teams to implement new technologies and process improvements.

What is the difference between Coating Process Engineer vs Coating Technician?

AspectCoating Process EngineerCoating Technician
CredentialsBachelor's degree in engineering or related field; certifications may include Six Sigma or process improvementHigh school diploma or associate degree; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing coating processes in manufacturing facilitiesOperating coating equipment, performing quality checks on coated products
Industry UsageUsed across industries like automotive, aerospace, and electronics for process developmentCommonly found in manufacturing plants performing coating application tasks

The Coating Process Engineer focuses on developing and improving coating processes, requiring technical degrees and process knowledge. In contrast, the Coating Technician handles the day-to-day application of coatings, often with on-the-job training. Both roles are essential in manufacturing but differ in responsibilities and qualifications.

What are some common challenges faced by coating process engineers, and how can they effectively address them?

Coating Process Engineers often encounter challenges such as maintaining consistent coating quality, optimizing process parameters, and troubleshooting equipment issues. Variations in raw materials, environmental conditions, or equipment performance can impact the final product. To address these challenges, engineers use statistical process control, collaborate closely with quality assurance, and regularly review process data to identify improvement areas. Continuous communication with production teams and suppliers is essential for quick problem resolution and maintaining high standards.

What are the key skills and qualifications needed to thrive as a coating process engineer, and why are they important?

A Coating Process Engineer typically requires a degree in chemical engineering, materials science, or a related field, along with a solid understanding of coating technologies and manufacturing processes. Familiarity with process control systems, analytical tools, and industry-specific standards or Six Sigma certification is often expected. Strong problem-solving abilities, attention to detail, and effective communication are essential soft skills for optimizing processes and collaborating with cross-functional teams. These competencies ensure efficient production, high-quality output, and continuous process improvement in a competitive manufacturing environment.
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Coating Process Engineer jobs near you
Infographic showing various Coating Process Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $100,319 per year, or $48.2 per hour.

Manufacturing Engineer - Advanced Coating & Blending

MHI

Pooler, GA • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 17 days ago

Job description

GPSO - Manufacturing Engineer - Advanced Coating & Blending
Company Overview
At Mitsubishi Power, we're not just building better clean energy technologies; we're architecting a better future. Our team is boldly redefining power generation to accelerate the world's energy transition. We operate as one team, pushing toward our vision of the future. We value problem solvers, prioritize collaboration, and support each other in an inclusive culture built on accountability and authenticity by demonstrating our values: Safety, Family, Innovative, Inclusive, Accountable & Courageous. Together, we're building the future we all aspire to - making net zero a reality.
Role Overview
Mitsubishi Power is hiring a Manufacturing Engineer for the Savannah Machinery Works location. TheManufacturing Engineeris responsible for the technical leadership, development, optimization, qualification, and automation of thermal spray coating processes supporting gas turbine component manufacturing and repair operations. This position operates with limited supervision, provides technical authority for assigned component families and coating processes, mentors engineering and production personnel, and leads the implementation of complex process improvements.
This role focuses on a multi-step coating process consisting of surface preparation through robotic grit blasting, metallic bond coat application utilizing High Velocity Oxygen Fuel (HVOF) thermal spray technology, ceramic Thermal Barrier Coating (TBC) application utilizing Atmospheric Plasma Spray (APS) technology, and subsequent coating finishing operations including blend-back processing and cooling hole reopening. The engineer is responsible for establishing and deploying best practices from OSC, TGO, coating equipment OEMs, and industry benchmarks while identifying and eliminating process risks impacting first-pass yield, hidden rework, coating thickness variation, coating geometry variation, operator dependency, and production throughput. Because coating operations require rigorous qualification and certification requirements, this position is responsible for maintaining process compliance and supporting individual spray booth qualification activities performed through Mitsubishi Power's parent company. The position leads the development of future-state manufacturing processes incorporating robotic automation, adaptive process controls, automated recipe management, robotic blending technologies, automated cooling hole reopening solutions, digital manufacturing technologies, and integrated process monitoring systems to improve safety, quality, throughput, dimensional consistency, and operational efficiency.
Key Responsibilities
  • Demonstrates our core competencies: Action oriented, change champion, customer-focused, developing self & others, and ownership
  • Lead the development, implementation, optimization, and sustainment of thermal spray coating processes, including robotic grit blasting, HVOF bond coat application, APS ceramic coating application, coating repair, stripping, and restoration.
  • Serve as the technical subject matter expert for coating process capability, blending, dimensional restoration, cooling hole reopening, and manufacturing readiness.
  • Develop and deploy manufacturing best practices, process standards, specifications, procedures, and qualification requirements to ensure consistent, repeatable, and high-quality production.
  • Own coating manufacturing programs, process data, DNC/MDC systems, and change control processes to ensure traceability, validation, revision control, and compliance.
  • Analyze manufacturing performance and identify opportunities to improve coating quality, yield, throughput, process capability, automation, and operational efficiency.
  • Develop automation strategies and roadmaps that reduce manual intervention, improve repeatability, and support next-generation coating, finishing, and material handling systems.
  • Collaborate with Operations, Quality, Automation, Tooling, OEMs, suppliers, and integrators to develop and implement integrated coating manufacturing solutions.
  • Define functional requirements for machine integration, manufacturing data collection, process monitoring, adaptive controls, traceability, and future MES connectivity.
  • Lead equipment acceptance, commissioning, qualification, capability validation, and production ramp-up activities.
  • Serve as the primary technical liaison across engineering, operations, quality, suppliers, and global manufacturing organizations to resolve complex technical issues and drive continuous improvement.
  • Mentor engineers and production personnel while providing technical leadership and guidance to support business and operational goals.

Requirements
  • 10+ years of manufacturing engineering experience supporting advanced welding, joining, laser processing, and automated manufacturing operations.
  • Proven success leading process development, automation initiatives, capital equipment implementation, OEM partnerships, and continuous improvement efforts.
  • Experience using manufacturing data to improve quality, yield, productivity, process capability, and automation performance.
  • Ability to interpret technical drawings, schematics, and specifications; prepare technical reports; and effectively communicate with employees, customers, and leadership.
  • Strong problem-solving, decision-making, and technical calculation capabilities.
  • Proficient with robotic and welding programming software, laser systems, CAD/CAM tools, simulation software, SPC/data analysis tools, Microsoft Office, and manufacturing systems such as SAP, MES, SCADA, Windchill, DNC/MDC, and machine monitoring platforms.
  • Preferred Qualification: Experience with industrial automation, controls integration, manufacturing data collection, equipment connectivity, and digital manufacturing solutions.
  • Travel up to 50% to support suppliers, equipment providers, manufacturing facilities, and parent company locations

Why Should You Apply?
  • Excellent Benefits (Medical, Dental, Vision & 401K Matching).
  • Excellent development programs and advancement opportunities.
  • Tuition reimbursement and on-the-job training.
  • Paid vacation, sick time, and holidays.
  • Committed to quality products and services.
  • Great working environment and culture.
  • Employee Appreciation Programs and Event.

Mitsubishi Power is an Equal Employment Opportunity (EEO) employer actively seeking to diversify the workforce and is committed to a policy of equal employment opportunity. Therefore, all qualified applicants regardless of race, color, religion, gender, sexual orientation, gender identity, national origin, disability, veteran status, or any other legally recognized protected basis under applicable law, are strongly encouraged to apply.

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