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Chemical Process Engineer Jobs in Madison, WI (NOW HIRING)

Process Safety Engineer

Verona, WI · On-site

$75K - $120K/yr

Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline. * 2+ years' experience in implementing process safety programs. * 1+ year experience in ...

Bachelor's or Master's degree in Chemical Engineering or a related field. * 3+ years in chemical/process engineering, preferably within biogas, refining, petrochemical, or gas processing industries.

Process Hazard Analysis and Process Safety Management exposure Job Requirements * Available to work ... Currently pursuing a bachelor's degree in Chemical, Mechanical, or Electrical Engineering * Ability ...

Operator

Watertown, WI · On-site

$23K/mo

This position reports to the Chemical Process Engineer and works closely with our operations team. What You'll Be Brewing: * Control and monitor multiple processes including processed that are ...

Operator

Watertown, WI · On-site

$23K/mo

This position reports to the Chemical Process Engineer and works closely with our operations team. What You'll Be Brewing: * Control and monitor multiple processes including processed that are ...

Operator

Watertown, WI · On-site

$23K/mo

This position reports to the Chemical Process Engineer and works closely with our operations team. What You'll Be Brewing: * Control and monitor multiple processes including processed that are ...

... Engineering with 5+ years of maintenance leadership experience, or equivalent combination of education and 10+ years of maintenance leadership experience, preferably within the chemical process ...

... Engineering with 5+ years of maintenance leadership experience, or equivalent combination of education and 10+ years of maintenance leadership experience, preferably within the chemical process ...

Showing results 41-60

Chemical Process Engineer information

See Madison, WI salary details

$45.8K

$102.1K

$163.2K

How much do chemical process engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for chemical process engineer in Madison, WI is $102,096.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,100.00 and $115,400.00 per year, depending on experience, location, and employer.

What does a chemical process engineer do?

A Chemical Process Engineer is responsible for designing, developing, and optimizing processes used in the production of chemicals, fuels, pharmaceuticals, food, and other products. They work to improve efficiency, safety, and sustainability in manufacturing plants by analyzing chemical reactions, equipment, and workflows. Chemical Process Engineers often collaborate with other engineers and technicians to troubleshoot problems and implement new technologies in production systems.

What is the difference between Chemical Process Engineer vs Chemical Production Technician?

AspectChemical Process EngineerChemical Production Technician
CredentialsBachelor's degree in chemical engineering or related fieldAssociate's degree or technical certification in chemical technology
Work EnvironmentDesign, optimize, and oversee chemical processes in labs or plantsOperate and maintain equipment on the production floor
Employer & Industry UsageManufacturing, petrochemical, pharmaceuticals, and energy sectorsChemical manufacturing plants and processing facilities

The Chemical Process Engineer focuses on designing and improving chemical processes, requiring a degree in engineering. In contrast, the Chemical Production Technician handles daily operations and equipment maintenance, often with technical certifications. Both roles are vital in chemical industries but differ in responsibilities, education, and work scope.

What is a chemical process engineer?

A chemical process engineer’s responsibilities cover designing and developing processes for transforming raw materials into marketable products. You can hold a chemical process engineer job in an industry that processes natural gases, paper, pharmaceuticals, plastic, food, and other products. You will analyze procedures, communicate effectively with team members, apply math, science, and engineering concepts, and conduct experiments and report the results. Many types of chemical engineering careers exist in chemical production and manufacturing, mineral processing, oil exploration, sustainable engineering, and alternative energy fields. However, you can find chemical engineers with diverse duties in jobs in nearly every industry that creates a product.

What are the key skills and qualifications needed to thrive as a chemical process engineer, and why are they important?

To thrive as a Chemical Process Engineer, you need a solid background in chemical engineering principles, process design, and safety regulations, typically supported by a bachelor's degree in chemical engineering or a related field. Familiarity with process simulation software (such as Aspen Plus or HYSYS), knowledge of P&ID development, and relevant certifications like Six Sigma are highly valuable. Strong analytical thinking, problem-solving skills, and effective teamwork and communication abilities help you excel in this role. These skills ensure that processes are efficient, safe, and cost-effective, supporting both operational excellence and regulatory compliance.

What are some typical challenges a chemical process engineer faces when optimizing plant operations?

Chemical Process Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, troubleshooting unexpected equipment malfunctions, and integrating new technologies into existing systems. They must collaborate closely with multidisciplinary teams, including operators, maintenance staff, and quality control, to implement process improvements. Staying adaptable and proactive in problem-solving is key to overcoming these challenges while maintaining smooth and cost-effective operations.
What are the most commonly searched types of Chemical Process Engineer jobs in Madison, WI? The most popular types of Chemical Process Engineer jobs in Madison, WI are:
What job categories do people searching Chemical Process Engineer jobs in Madison, WI look for? The top searched job categories for Chemical Process Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Chemical Process Engineer jobs? Cities near Madison, WI with the most Chemical Process Engineer job openings:
Infographic showing various Chemical Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, and 5% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $102,096 per year, or $49.1 per hour.

$75K - $120K/yr

Full-time

Medical, Retirement, PTO

Posted 26 days ago


Job description

Work Your Magic with us!Start your next chapter and join MilliporeSigma.

Ready to explore, break barriers, and discover more? We know you've got big plans - so do we! Our colleagues across the globe love innovating with science and technology to enrich people's lives with our solutions in Healthcare, Life Science, and Electronics. Together, we dream big and are passionate about caring for our rich mix of people, customers, patients, and planet. That's why we are always looking for curious minds that see themselves imagining the unimaginable with us.

This role does not offer sponsorship for work authorization. External applicants must be eligible to work in the US.


Your Role

In this role, you will be responsible for implementing process safety programs at your assigned site(s) based on regulation and corporate governance direction.

Responsibilities include but not limited to:

  • Develop compliance programs and site operating procedures for implementing process safety requirement.
  • Maintain lists of process safety related actions.
  • Prepare process safety deliverables for CapEx projects as outlined in corporate program.
  • Completion of Process Hazard Reviews using Hazard and Operability Study methodology and facilitating pre-start up safety review.
  • Facilitate Process Hazard Analysis.
  • Conduct or request consequence modeling.
  • Provide technical expertise in one or more of the following areas: risk assessment, chemical reactivity, fire protection systems and mechanical integrity.
  • Collaborate with Life Science Process Safety Center of Excellence; participating in Center of Excellence meetings, actively participating in Life Science Business Process Safety program development standards, tools, attend and lead trainings, lead site Process Safety initiatives developed by Center of Excellence.
  • Travel between the Madison and Verona Wisconsin sites.

Physical Attributes:

  • Wear appropriate Personal Protective Equipment including but not limited to goggles and gloves.

Who You Are

Minimum Qualifications:

  • Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline.
  • 2+ years' experience in implementing process safety programs.
  • 1+ year experience in facilitating process hazard analyses.

Preferred Qualifications:

  • Experience with preparing and providing training on process safety topics.
  • Experience with quantitative consequence modeling.
  • Experience with leading Layer of Protection Analysis and Safety Integrity Level calculation.
  • Experience with regulatory auditing of process safety programs.
  • Experience with chemical reactivity assessments and knowledge of chemical processes and equipment.
  • Experience with Process Safety Management standardization.
  • Experience with applying process safety requirements at a project level.
  • Knowledge of the following chemical processes; bioprocessing, organic chemistry, inorganic chemistry, combustible dusts and other volatile solvents.

Pay Range for this position: $75,300 - $120,700 annually

The offer range represents the anticipated low and high end of the base pay compensation for this position. The actual compensation offered will be determined by factors such as location, level of experience, education, skills, and other job-related factors. Position may be eligible for sales or performance-based bonuses. Benefits offered by the Company include health insurance, paid time off (PTO), retirement contributions, and other perquisites. For more information clickhere.

RSREMD


What we offer: We are curious minds that come from a broad range of backgrounds, perspectives, and life experiences. We believe that this variety drives excellence and innovation, strengthening our ability to lead in science and technology. We are committed to creating access and opportunities for all to develop and grow at your own pace. Join us in building a culture of inclusion and belonging that impacts millions and empowers everyone to work their magic and champion human progress!

Apply now and become a part of a team that is dedicated to Sparking Discovery and Elevating Humanity!

Employment Type: FULL_TIME