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Chemical Process Engineer Jobs in Madison, WI (NOW HIRING)

BIOFerm

Technical Sales Engineer

Madison, WI · On-site

Bachelor's or Master's degree in Chemical Engineering or a related field. * 3+ years in chemical/process engineering, preferably within biogas, refining, petrochemical, or gas processing industries.

Evonik

Summer Internship

Janesville, WI · On-site

$21 - $27/hr

Process Engineering Intern : Contributed to the startup activities of a new chemical process, including updating procedures, redlining P&IDs, and creating Gantt charts to enhance process efficiency

New

Evonik

Summer Internship

Milton, WI

$21 - $27/hr

Process Engineering Intern: Contributed to the startup activities of a new chemical process, including updating procedures, redlining P&IDs, and creating Gantt charts to enhance process efficiency

New

Evonik

Summer Internship

Janesville, WI

$21 - $27/hr

Process Engineering Intern: Contributed to the startup activities of a new chemical process, including updating procedures, redlining P&IDs, and creating Gantt charts to enhance process efficiency

New

Iff

Process Engineering Intern

Madison, WI

Process Hazard Analysis and Process Safety Management exposure Job Requirements * Available to work ... Currently pursuing a bachelor's degree in Chemical, Mechanical, or Electrical Engineering * Ability ...

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All JobsChemical Process Engineer JobsChemical Process Engineer Jobs in Madison, WI

Chemical Process Engineer information

See Madison, WI salary details

$45.8K

$102.1K

$163.2K

How much do chemical process engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for chemical process engineer in Madison, WI is $102,096.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,100.00 and $115,400.00 per year, depending on experience, location, and employer.

What is a chemical process engineer?

A chemical process engineer’s responsibilities cover designing and developing processes for transforming raw materials into marketable products. You can hold a chemical process engineer job in an industry that processes natural gases, paper, pharmaceuticals, plastic, food, and other products. You will analyze procedures, communicate effectively with team members, apply math, science, and engineering concepts, and conduct experiments and report the results. Many types of chemical engineering careers exist in chemical production and manufacturing, mineral processing, oil exploration, sustainable engineering, and alternative energy fields. However, you can find chemical engineers with diverse duties in jobs in nearly every industry that creates a product.

What does a chemical process engineer do?

A Chemical Process Engineer is responsible for designing, developing, and optimizing processes used in the production of chemicals, fuels, pharmaceuticals, food, and other products. They work to improve efficiency, safety, and sustainability in manufacturing plants by analyzing chemical reactions, equipment, and workflows. Chemical Process Engineers often collaborate with other engineers and technicians to troubleshoot problems and implement new technologies in production systems.

What are the key skills and qualifications needed to thrive as a chemical process engineer, and why are they important?

To thrive as a Chemical Process Engineer, you need a solid background in chemical engineering principles, process design, and safety regulations, typically supported by a bachelor's degree in chemical engineering or a related field. Familiarity with process simulation software (such as Aspen Plus or HYSYS), knowledge of P&ID development, and relevant certifications like Six Sigma are highly valuable. Strong analytical thinking, problem-solving skills, and effective teamwork and communication abilities help you excel in this role. These skills ensure that processes are efficient, safe, and cost-effective, supporting both operational excellence and regulatory compliance.

What are some typical challenges a chemical process engineer faces when optimizing plant operations?

Chemical Process Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, troubleshooting unexpected equipment malfunctions, and integrating new technologies into existing systems. They must collaborate closely with multidisciplinary teams, including operators, maintenance staff, and quality control, to implement process improvements. Staying adaptable and proactive in problem-solving is key to overcoming these challenges while maintaining smooth and cost-effective operations.

What is the difference between Chemical Process Engineer vs Chemical Production Technician?

AspectChemical Process EngineerChemical Production Technician
CredentialsBachelor's degree in chemical engineering or related fieldAssociate's degree or technical certification in chemical technology
Work EnvironmentDesign, optimize, and oversee chemical processes in labs or plantsOperate and maintain equipment on the production floor
Employer & Industry UsageManufacturing, petrochemical, pharmaceuticals, and energy sectorsChemical manufacturing plants and processing facilities

The Chemical Process Engineer focuses on designing and improving chemical processes, requiring a degree in engineering. In contrast, the Chemical Production Technician handles daily operations and equipment maintenance, often with technical certifications. Both roles are vital in chemical industries but differ in responsibilities, education, and work scope.

More about Chemical Process Engineer jobs

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For Chemical Process Engineer jobs in Madison, WI, the most frequently searched job titles are:

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Chemical Process Engineer jobs near you
Infographic showing various Chemical Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $102,096 per year, or $49.1 per hour.

Technical Sales Engineer

BIOFerm

Madison, WI • On-site

Full-time

Re-posted 26 days ago

Job description

Position Overview:

BIOFerm™ is seeking a Technical Sales Engineer with a passion for renewable energy and biogas technology to join its team. This role involves supporting the implementation of biogas upgrading plants and anaerobic digesters sales for clients in agricultural, industrial, and municipal sectors. The ideal candidate will have a blend of technical expertise, sales acumen, and project management skills, contributing to the growth and success of our projects.

BIOFerm™ is a Wisconsin-based renewable energy company specializing in turnkey anaerobic digestion and biogas upgrading facilities. Our mission is to provide sustainable and economical solutions for organic waste diversion, transforming food waste, manure, biosolids, and other organic materials into renewable natural gas (RNG), green energy, vehicle fuel, heat, and organic products.

Key Responsibilities:
  • Collaborate with sales and clients to understand project requirements and provide technical consultation for biogas upgrading and anaerobic digestion solutions.
  • Lead feasibility studies and biogas production estimates, analyzing lab test results for feedstock suitability.
  • Perform or coordinate process simulations, design optimization, and equipment selection to ensure project efficiency and reliability.
  • Coordinate permitting, vendor selection, and procurement, preparing technical specifications and obtaining quotes required to support the sales phase.
  • Oversee engineering deliverables throughout the projects sales lifecycle, including design reviews, construction support, and commissioning.
  • Support business development efforts by preparing proposals, cost estimates, and project schedules.
  • Represent the company at industry events, delivering technical presentations, and engaging with potential clients.
  • Maintain detailed documentation and project files, ensuring organized and efficient project management.
  • Complete additional tasks as assigned.
Competencies & Qualifications:
  • Bachelor’s or Master’s degree in Chemical Engineering or a related field.
  • 3+ years in chemical/process engineering, preferably within biogas, refining, petrochemical, or gas processing industries.
  • EIT or PE certification is a plus.
  • Knowledge of anaerobic digestion, biogas purification, and RNG systems.
  • Technical sales experience and ability to present to executives highly valued.
  • Strong understanding of renewable energy technologies and engineering principles.
  • Excellent communication, problem-solving, and organizational abilities.
  • Self-motivated, team-oriented, and capable of managing multiple projects in a dynamic environment.
  • Willingness to travel as needed.
  • Valid U.S. driver’s license.
  • Valid authorization to work in the U.S. without current or future sponsorship.
Compensation & Benefits:

Compensation is based on experience and is competitive. BIOFerm™ offers a comprehensive benefits package.

To be considered for this position, please submit your cover letter, resume, and salary requirements.

To learn more about BIOFerm™ and other positions available, please explore our website at BIOFermEPC.com.