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Chemical Process Engineer Jobs in Madison, WI (NOW HIRING)

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Bachelor's degree in Chemical, Mechanical, Industrial, or Manufacturing Engineering OR equivalent hands-on experience in paint/coatings process engineering. * Direct experience with industrial ...

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Bachelor's degree in Chemical, Mechanical, Industrial, or Manufacturing Engineering OR equivalent hands-on experience in paint/coatings process engineering. * Direct experience with industrial ...

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

... Chemical, Materials, Mechanical, or related engineering fieldExcellent written and verbal ... processing, and testingUnderstanding statistical analysis and process capabilityStrong ...

Process Engineer

Whitewater, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Janesville, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Stoughton, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Janesville, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Evansville, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies)portion of ...

Process Engineer

Madison, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Edgerton, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Brodhead, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Janesville, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Milton, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Apply process engineering principles to develop, optimize, and scale manufacturing processes and equipment using lean, Six Sigma, JMP, advanced Excel analytics, regression, DOE, statistical process ...

Apply process engineering principles to develop, optimize, and scale manufacturing processes and equipment using lean, Six Sigma, JMP, advanced Excel analytics, regression, DOE, statistical process ...

Performance Measures and Outcome s 1. Safety metrics 2. Scrap / Lbs processed 3. Extrusion change time and compliance Education/Certification Level Required Bachelor's Degree in related Engineering ...

Senior Process Engineer

Oregon, WI · On-site

$90 - $120/hr

... process engineers. * Develop controls philosophies and narratives and work with software ... Requires Bachelor's Degree in Engineering - Chemical preferred * You hold seven to ten years of ...

Showing results 21-40

Chemical Process Engineer information

See Madison, WI salary details

$45.8K

$102.1K

$163.2K

How much do chemical process engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for chemical process engineer in Madison, WI is $102,096.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,100.00 and $115,400.00 per year, depending on experience, location, and employer.

What does a chemical process engineer do?

A Chemical Process Engineer is responsible for designing, developing, and optimizing processes used in the production of chemicals, fuels, pharmaceuticals, food, and other products. They work to improve efficiency, safety, and sustainability in manufacturing plants by analyzing chemical reactions, equipment, and workflows. Chemical Process Engineers often collaborate with other engineers and technicians to troubleshoot problems and implement new technologies in production systems.

What is the difference between Chemical Process Engineer vs Chemical Production Technician?

AspectChemical Process EngineerChemical Production Technician
CredentialsBachelor's degree in chemical engineering or related fieldAssociate's degree or technical certification in chemical technology
Work EnvironmentDesign, optimize, and oversee chemical processes in labs or plantsOperate and maintain equipment on the production floor
Employer & Industry UsageManufacturing, petrochemical, pharmaceuticals, and energy sectorsChemical manufacturing plants and processing facilities

The Chemical Process Engineer focuses on designing and improving chemical processes, requiring a degree in engineering. In contrast, the Chemical Production Technician handles daily operations and equipment maintenance, often with technical certifications. Both roles are vital in chemical industries but differ in responsibilities, education, and work scope.

What is a chemical process engineer?

A chemical process engineer’s responsibilities cover designing and developing processes for transforming raw materials into marketable products. You can hold a chemical process engineer job in an industry that processes natural gases, paper, pharmaceuticals, plastic, food, and other products. You will analyze procedures, communicate effectively with team members, apply math, science, and engineering concepts, and conduct experiments and report the results. Many types of chemical engineering careers exist in chemical production and manufacturing, mineral processing, oil exploration, sustainable engineering, and alternative energy fields. However, you can find chemical engineers with diverse duties in jobs in nearly every industry that creates a product.

What are the key skills and qualifications needed to thrive as a chemical process engineer, and why are they important?

To thrive as a Chemical Process Engineer, you need a solid background in chemical engineering principles, process design, and safety regulations, typically supported by a bachelor's degree in chemical engineering or a related field. Familiarity with process simulation software (such as Aspen Plus or HYSYS), knowledge of P&ID development, and relevant certifications like Six Sigma are highly valuable. Strong analytical thinking, problem-solving skills, and effective teamwork and communication abilities help you excel in this role. These skills ensure that processes are efficient, safe, and cost-effective, supporting both operational excellence and regulatory compliance.

What are some typical challenges a chemical process engineer faces when optimizing plant operations?

Chemical Process Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, troubleshooting unexpected equipment malfunctions, and integrating new technologies into existing systems. They must collaborate closely with multidisciplinary teams, including operators, maintenance staff, and quality control, to implement process improvements. Staying adaptable and proactive in problem-solving is key to overcoming these challenges while maintaining smooth and cost-effective operations.
What are the most commonly searched types of Chemical Process Engineer jobs in Madison, WI? The most popular types of Chemical Process Engineer jobs in Madison, WI are:
What job categories do people searching Chemical Process Engineer jobs in Madison, WI look for? The top searched job categories for Chemical Process Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Chemical Process Engineer jobs? Cities near Madison, WI with the most Chemical Process Engineer job openings:
Infographic showing various Chemical Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, and 5% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $102,096 per year, or $49.1 per hour.

Paint Process Engineer

Mastermold LLC

Johnson Creek, WI • On-site

$90K - $108K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 2 days ago


Job description


We’re looking for Paint Process Engineers to own, stabilize, and improve our paint and coating processes. This role is less about “babysitting the line” and more about building robust processes that run right the first time, every time.

You’ll define standards, dial in parameters, reduce defects, and lead continuous improvement so production, quality, and maintenance have a repeatable, capable process to work with.


What You’ll Do

Process Engineering & Standardization

  • Develop, document, and maintain paint process standards (parameters, recipes, and work instructions) for existing and new products.

  • Define and optimize: gun settings, atomizing air, film build targets, flash/bake times, oven profiles, line speeds, and booth balance.

  • Build and maintain control plans, standardized work, and process check sheets for paint operations.

  • Use data (SPC, Pareto, capability studies) to identify variation and tighten up the process.

Defect Reduction & Root Cause Analysis

  • Lead structured problem-solving for paint defects (runs, sags, orange peel, dry spray, fisheyes, adhesion issues, color shifts, etc.).

  • Perform root cause analysis using tools like 5-Why, Fishbone, PDCA, and implement permanent corrective actions.

  • Partner with Quality to monitor scrap, rework, and first-pass yield, and drive projects to reduce defects.

Launches, Trials & Process Changes

  • Lead process development for new colors, coatings, or products—from lab trials to full production.

  • Plan and run process trials and DOE to evaluate new materials, equipment, and parameter changes.

  • Support PPAPs and customer approvals by preparing data, documentation, and sample runs as needed.

Cross-Functional Collaboration

  • Work closely with Production, Maintenance, Engineering, and Quality to ensure the paint process is understood, stable, and repeatable.

  • Train supervisors, leads, and operators on proper application techniques, defect recognition, and process controls.

  • Collaborate with Maintenance/Engineering on equipment upgrades, nozzle/robot changes, and oven/booth improvements.

Safety & Compliance

  • Ensure paint processes meet safety, environmental, and regulatory requirements.

  • Support safe storage, handling, and usage of paints, solvents, and chemicals used in the process.


What You Bring

Required

  • Bachelor’s degree in Chemical, Mechanical, Industrial, or Manufacturing Engineering
    OR equivalent hands-on experience in paint/coatings process engineering.

  • Direct experience with industrial painting or coating operations (automotive, heavy truck, agriculture, metal finishing, composites, etc.).

  • Strong process engineering mindset: comfortable with data, parameters, standardized work, and root cause analysis.

  • Ability to operate on the production floor, communicate with operators, and present clearly to leadership.

  • Proficiency with Excel and basic data analysis for reporting and process monitoring.

Preferred

  • Experience with powder coating, liquid paint, or gel coat systems, including pretreatment and curing ovens.

  • Familiarity with DFT measurement, gloss/color measurement, adhesion testing, and cure verification.

  • Experience with robotic application equipment and/or automated paint lines.

  • Exposure to Lean, Six Sigma, PFMEA, control plans, and CI projects in a manufacturing environment.


What We Offer
  • Competitive salary and performance-based bonus opportunity.

  • Comprehensive benefits package ([health/dental/vision/401(k)/etc.]).

  • Paid time off and holidays.

  • Opportunities for growth into senior process engineering, project engineering, or leadership roles.

  • A visible impact: you’ll see your process changes show up directly as better quality, less scrap, and smoother production.