Position Summary
The Automation Controls Specialist will work as part of the engineering team designing, programming, modifying, testing, and supporting control systems for automated prescription dispensing equipment. This role serves as one of the automation and PLC programming resources, developing and implementing control system improvements that enhance quality, service, reliability, capacity, and operational performance.
The position works as part of the engineering team. Also works closely with operations, maintenance, vendors, and project teams to develop automation solutions, support equipment integrations, and drive continuous improvement initiatives.
Key Responsibilities
Develop, program, test, and deploy PLC control system solutions for production equipment
Develop new PLC logic, modify existing machine control programs, and implement automation enhancements to improve equipment performance
Support integration of new equipment, sensors, vision systems, robotics, and data collection systems into existing control architectures
Perform controls optimization and code improvements to increase equipment reliability, throughput, and operational efficiency
Create and maintain documentation such as SOPs, manuals, test plans, and training guides
Train site personnel, technicians, operators, and leadership on new equipment and system enhancements
Provide support to additional sites as needed (some travel required)
Required Qualifications
Demonstrated experience programming, developing, and modifying PLC-controlled machine and automation systems
Proven ability to create PLC logic from design requirements and implement machine control solutions for new or existing equipment
Strong experience with PLC code development, programming standards, commissioning, testing, and startup support
Experience troubleshooting PLC-controlled equipment, with programming and controls development experience being the primary qualification
Experience programming Allen-Bradley PLC platforms required, Beckhoff PLC programming experience is a plus
Experience with HMI development, networking, device integration, and controls architecture
Ability to read, understand, and create control system documentation, electrical drawings, I/O lists, and functional specifications
Mechanical troubleshooting experience
Comfortable working in an on-call support role within a 24/7 operation
Able to remain calm in stressful situations
Strong multitasking skills, with the ability to manage multiple projects at one time
Ability to identify and develop engineering solutions for equipment improvements
Experience preparing RFQ documents and reviewing vendor quotations
Ability to provide support and instruction for the automation team
Preferred Qualifications
Experience developing machine control software from concept through implementation
Experience with controls aspects of capital projects, equipment installations, and automation upgrades
Familiarity with statistical tools or Six Sigma process improvement methods
Experience analyzing equipment availability, performance, quality, and overall equipment effectiveness (OEE)
Ability to review supplier drawings and recommend design improvements within operational constraints
Key Skills Section
PLC programming and software development
PLC logic design, architecture, and code optimization
Controls system design and implementation
Commissioning, validation, and startup support
PLC diagnostics, fault isolation, and troubleshooting
Continuous improvement and equipment optimization
Technical documentation
Cross-functional collaboration
Training and knowledge sharing