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Automation Simulation Engineer Jobs in Wisconsin

Milwaukee Tool

Automation Engineer

Menomonee Falls, WI · On-site

Automation Engineer INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool, our people and culture drive ... Use simulation, digital twins, virtual commissioning, structured testing, and prototype builds to ...

Foxconn WI

Automation Engineer

Mount Pleasant, WI · On-site

The Automation Engineer will design and implement automated systems, develop PLC and robotics ... Create and maintain digital twin simulations for process optimization and virtual commissioning

Foxconn WI

Automation Engineer

Mount Pleasant, WI · On-site

Automation Engineer Department: L10 Automation Employment Type: Full Time Location: SMC Reporting ... Create and maintain digital twin simulations for process optimization and virtual commissioning

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Automation Simulation Engineer information

What are Automation Simulation Engineers?

Automation Simulation Engineers are professionals who design, develop, and test virtual models of automated systems, such as robotics, manufacturing lines, or industrial processes. They use simulation software to replicate real-world operations, helping companies optimize performance, identify issues, and reduce costs before actual implementation. Their work is crucial in industries like automotive, aerospace, and manufacturing, where efficiency and precision are vital. By simulating automation systems, they enable organizations to make informed decisions and improve overall productivity.

What is the difference between Automation Simulation Engineer vs Automation Test Engineer?

AspectAutomation Simulation EngineerAutomation Test Engineer
Primary FocusDeveloping and validating simulation models for automation systemsDesigning and executing automated tests for software and hardware
Required SkillsSimulation software, control systems, programming (e.g., Python, MATLAB)Testing frameworks, scripting, defect tracking
Work EnvironmentEngineering labs, R&D departments, manufacturing settingsSoftware development teams, QA departments, manufacturing
Industry UsageManufacturing, robotics, industrial automationSoftware development, electronics, automation industries

While both roles involve automation, the Automation Simulation Engineer focuses on creating virtual models to test automation systems, whereas the Automation Test Engineer concentrates on executing automated tests to ensure software and hardware quality. Both roles require technical skills and are vital in automation industries, but their core responsibilities differ significantly.

How does an Automation Simulation Engineer typically collaborate with cross-functional teams during project development?

Automation Simulation Engineers frequently work alongside controls engineers, mechanical designers, and project managers to ensure simulation models accurately reflect real-world system behaviors. Collaboration often involves participating in design reviews, sharing simulation results, and iterating on model parameters based on feedback from different departments. Effective communication and teamwork are crucial, as simulation insights guide design choices, troubleshoot potential issues, and optimize automation processes before physical implementation. This cross-disciplinary approach ensures smoother project execution and greater system reliability.

What are the key skills and qualifications needed to thrive as an Automation Simulation Engineer, and why are they important?

To thrive as an Automation Simulation Engineer, you need a solid background in engineering principles, control systems, and process automation, usually supported by a degree in electrical, mechanical, or automation engineering. Proficiency with simulation software (such as Siemens Tecnomatix, Rockwell Arena, or MATLAB/Simulink), programming languages, and PLC systems is crucial, and certifications in automation or simulation tools are often valued. Strong analytical thinking, attention to detail, and effective communication skills enable you to interpret complex data and collaborate with multidisciplinary teams. These skills are essential to ensure accurate modeling, efficient automation solutions, and successful project outcomes in industrial environments.
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Automation Simulation Engineer jobs near you
Automation Engineer

Automation Engineer

Milwaukee Tool

Menomonee Falls, WI • On-site

Full-time

Posted 16 days ago

Job description

Automation Engineer
Job Description:
INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool, our people and culture drive our success. This role is part of the Front End Manufacturing Technology team within Hand Tools and will help define, develop, and deploy next-generation manufacturing capabilities across automation, robotics, connected equipment, machine data, digital manufacturing, machine learning, and AI-enabled applications. Working with engineering, manufacturing, quality, IT, data analytics, suppliers, integrators, and global sites, you will turn emerging technologies into scalable, reliable, high-impact manufacturing solutions.
Your Role on Our Team:
As an Automation Engineer, you will develop advanced manufacturing equipment, mechanical automation concepts, and scalable machine solutions that integrate with controls, data, and digital manufacturing systems.
  • Create machine concepts, detailed drawing packages, design analyses, and equipment specifications for custom automation projects.
  • Partner with the FMT Controls Engineer to integrate PLCs, HMIs, robotics, vision, sensors, motion control, machine safety, data collection, and connected manufacturing platforms.
  • Evaluate, prototype, and pilot emerging technologies that improve cost, quality, throughput, safety, flexibility, speed to market, and scalability.
  • Support AI/ML manufacturing use cases by designing equipment, fixtures, and processes that generate reliable data for optimization, anomaly detection, predictive quality, maintenance, and troubleshooting.
  • Collaborate with controls, IT, data analytics, quality, manufacturing, suppliers, and integrators to deliver process, automation, data, and quality solutions.
  • Use simulation, digital twins, virtual commissioning, structured testing, and prototype builds to reduce technical risk before launch.
  • Build, maintain, troubleshoot, and improve prototypes, lab fixtures, test stands, and development equipment for NPD and advanced manufacturing projects.
  • Support implementation, scale-up, mechanical debug, and automation of new and existing manufacturing lines.
  • Identify technical risk, run feasibility studies, validate concepts with data, and recommend scalable deployment paths.
  • Work with suppliers to specify components, obtain quotes, evaluate concepts, and ensure equipment follows Milwaukee Tool standards and industry best practices.
  • Leverage machine data, sensors, vision, robotics, edge devices, and industrial communication platforms to improve capability, traceability, and decision making.
  • Communicate clear technical updates, data summaries, risks, and recommendations to project leaders, management, and engineering teams.
  • Drive alignment across global and site teams so solutions are deployable, supportable, maintainable, and sustainable.
  • Other tasks and duties as assigned.

The TOOLS you'll bring with you:
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Engineering Mechanics, Electrical Engineering, Mechanical/Manufacturing Engineering Technology, or equivalent experience.
  • Two or more years of relevant experience, preferably with an automation integrator or machine builder.
  • Experience designing automated machinery, custom equipment, fixtures, prototypes, or manufacturing equipment.
  • Ability to develop mechanical automation solutions integrated with controls, robotics, vision, sensors, motion control, machine safety, and data collection.
  • Ability to align mechanical design, controls architecture, machine data, and process requirements early in development.
  • Proficiency in SolidWorks and/or NX; Teamcenter experience is a plus.
  • Strong communication, organization, and technical presentation skills, including written updates, PowerPoint, CAD models, graphical tools, and data-based analysis.

Other TOOLS we prefer you to have:
  • Strong analytical skills, including DOE, statistical analysis, risk analysis, flow layout, and related engineering tools.
  • Working knowledge of Industry 4.0, smart manufacturing, digital manufacturing, connected equipment, or structured machine data.
  • Experience with AI/ML manufacturing applications, predictive quality, predictive maintenance, process optimization, anomaly detection, or data-driven troubleshooting.
  • Familiarity with digital twins, simulation, virtual commissioning, Power BI, SQL, OPC-UA, MQTT, APIs, data historians, or edge-connected systems.
  • Experience with robotics, machine vision, laser or resistance welding, assembly automation, material handling, part feeding, custom machines, PLC/HMI systems, LabVIEW, Python, robot programming, Cognex/Keyence vision, industrial networking, machine safety, or automation equipment reviews.
  • Hands-on experience with prototyping, 3D printing, lab equipment, prototype fabrication, test stands, troubleshooting, or advanced manufacturing lab support.
  • Mechanical aptitude across fixture design, metalworking, stamping, injection molding, machining, automated assembly, polishing, and grinding.
  • Ability to manage multiple projects, solve problems hands-on, support construction-trade tools, and travel domestically or internationally as required.

Milwaukee Tool is an equal opportunity employer.

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