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Fea Engineer Jobs in Wisconsin (NOW HIRING)

Brunswick

Engineering Manager - FEA Lead

Fond Du Lac, WI · On-site

$103K - $164K/yr

As an Engineering Manager - Finite Element Analysis (FEA Lead) you will lead a high-performing team of analysis engineers supporting the design and development of conventional marine internal ...

TRC Talent Solutions

Staff Engineer

Janesville, WI

... FEA), and other engineering simulation tools. -Partner with cross-functional teams to create scalable product platforms that promote design standardization, component commonality, and efficient ...

TechStaff, Inc

Structural Engineer

Mcfarland, WI

R&D Engineer- Analysis Techstaff has a has an excellent opportunity for a Structural Engineer with ... The ideal candidate will have experience in: - FEA, specifically structural linear static, Modal ...

Techstaff

Structural Engineer

Mcfarland, WI · On-site

R&D Engineer- Analysis Techstaff has a has an excellent opportunity for a Structural Engineer with ... The ideal candidate will have experience in: - FEA, specifically structural linear static, Modal ...

Haast Autonomous

Aerospace Engineer

Oregon, WI · On-site

$100 - $125/hr

About the Role At Haast, Aerospace Engineers bridge the gap between aircraft physics, design ... Perform CFD (Computational Fluid Dynamics) simulations and FEA (Finite Element Analysis) to ...

RCS Staffing

Civil/Structural Engineer 4

Green Bay, WI · On-site

Perform a variety of engineering calculations using traditional methods and Finite Element Analysis (FEA) to document compliance with project and code requirements, including foundation analyses ...

Verhaert New Products & Services NV

WI · On-site

$80 - $100/hr

Are you a driven Mechanical Engineer with a passion for precision engineering, automation, and ... Take responsibility for accurate calculations, simulations (FEA), and the correct application of GD ...

The Jor-mac Company Inc

Design Engineer

Lomira, WI · On-site

$70K/yr

Experience with advanced simulation tools beyond basic FEA, such as nonlinear or dynamic analysis ... Professional Engineering (PE) license or equivalent certification. Responsibilities: * Perform ...

The Jor-mac Company Inc

Design Engineer

Oshkosh, WI · On-site

$70K - $75K/yr

Experience with advanced simulation tools beyond basic FEA, such as nonlinear or dynamic analysis ... Professional Engineering (PE) license or equivalent certification. Responsibilities: * Perform ...

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Fea Engineer information

See Wisconsin salary details

$39.4K

$102.7K

$138.8K

How much do fea engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for fea engineer in Wisconsin is $102,704.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,800.00 and $117,600.00 per year, depending on experience, location, and employer.

What is an FEA engineer?

An FEA (Finite Element Analysis) Engineer is responsible for using computer simulations to analyze the structural, thermal, and fluid dynamics behavior of products or components. They use FEA software like ANSYS, Abaqus, or NASTRAN to predict stresses, deformations, and failures in materials under various conditions. FEA Engineers work in industries such as automotive, aerospace, and manufacturing to optimize designs, improve product reliability, and reduce costs. Their role involves interpreting results, validating simulations with physical tests, and collaborating with design teams to enhance product performance.

What does an FEA engineer do?

As a FEA Engineer, your daily tasks often include developing finite element models, running simulations to predict product behavior under various conditions, and analyzing the results to identify potential design improvements or weaknesses. You will collaborate closely with design, manufacturing, and test teams to ensure simulation results align with real-world performance and project requirements. You may also be responsible for documenting your findings, presenting recommendations, and refining models based on new data or project needs. This role provides opportunities to impact product safety, reliability, and efficiency through your technical expertise.

What are the key skills and qualifications needed to thrive as an FEA engineer?

To thrive as a FEA (Finite Element Analysis) Engineer, you need a strong background in mechanical or structural engineering, proficiency in mathematical modeling, and typically a bachelor's or master's degree in a related field. Mastery of FEA software tools such as ANSYS, Abaqus, or NASTRAN, and relevant certifications, are commonly required. Strong analytical thinking, problem-solving abilities, and clear communication skills help you interpret data and collaborate effectively with multidisciplinary teams. These skills are essential to ensure accurate simulations, optimize product designs, and contribute to successful engineering projects.

Are fea engineers in demand?

Finite Element Analysis (FEA) engineers are in demand in industries such as aerospace, automotive, and manufacturing, where simulation and structural analysis are critical. The role requires strong skills in CAD software and understanding of material properties, with job growth driven by increasing reliance on digital modeling and testing methods.

How much do FEA engineers make in the US?

FEA (Finite Element Analysis) engineers in the US typically earn between $70,000 and $120,000 annually, depending on experience, location, and industry. Senior engineers with specialized skills or certifications can earn higher salaries, often exceeding $130,000. Salary also varies based on the complexity of projects and the use of advanced simulation tools like ANSYS or Abaqus.

What are popular job titles related to Fea Engineer jobs in Wisconsin?

For Fea Engineer jobs in Wisconsin, the most frequently searched job titles are:

What job categories do people searching Fea Engineer jobs in Wisconsin look for?

The top searched job categories for Fea Engineer jobs in Wisconsin are:

Fea Engineer jobs near you
Infographic showing various Fea Engineer job openings in Wisconsin as of September 2026, with employment types broken down into 92% Full Time, and 8% Contract. Highlights an 83% In-person, and 17% Remote job distribution, with an average salary of $102,704 per year, or $49.4 per hour.

Vibration Simulation & FEA Engineer II

Brookfield, WI • On-site

Milwaukee Tool
See more jobs at Milwaukee Toolexternal

Full-time

Posted 7 days ago

Job description

Job Description:
Vibration Simulation / FEA Engineer - Advanced Battery Simulation
We are seeking a Vibration Simulation / FEA Engineer to support the development and virtual validation of structures, mechanisms, and components for batteries. This role will focus on using finite element analysis (FEA), vibration simulation, modal analysis, and dynamic analysis to predict structural behavior, identify potential vibration and durability issues, wear, thermal fatigue, optimize designs, and improve product reliability.
The engineer will work closely with design, test, reliability, and product development teams throughout the product development cycle. The successful candidate will translate product requirements and real-world operating conditions into appropriate simulation models and loading criteria, correlate simulation results with physical test data, and provide actionable recommendations to improve product performance, durability, reliability, and cost.
You'll also be DISRUPTIVE through these duties and responsibilities
  • Develop and execute FEA simulations for structural and vibration performance of components, assemblies, and complete systems.
  • Perform modal analysis, including prediction and evaluation of natural frequencies, mode shapes, and structural resonance.
  • Conduct dynamic simulations such as frequency response, harmonic response, random vibration, transient response, and shock analysis as applicable to product requirements.
  • Evaluate structural response to operational vibration environments and identify potential resonance, amplification, fatigue, and durability concerns.
  • Perform linear and nonlinear FEA to evaluate structural behavior under static and dynamic loading conditions.
  • Develop appropriate finite element models, including mesh generation, material properties, boundary conditions, contacts, joints, and loading conditions.
  • Define and apply vibration and structural loading criteria based on product requirements, customer usage, field data, and physical testing.
  • Analyze vibration test data, including time-domain and frequency-domain data, to develop representative simulation inputs and validate analytical predictions.
  • Support random vibration analysis, including interpretation and application of PSD-based loading where appropriate.
  • Evaluate vibration-induced stresses and responses and perform fatigue and durability assessments using simulation results and measured operating data.
  • Correlate simulation results with modal testing, shaker testing, field testing, and other physical validation data.
  • Work closely with the test team to develop appropriate test methods, instrumentation strategies, excitation profiles, and performance criteria.
  • Investigate discrepancies between simulation and physical test results and improve FEA models and assumptions to achieve meaningful correlation.
  • Support troubleshooting of vibration, noise, structural, and durability issues identified during development and validation testing.
  • Perform design optimization to improve structural stiffness, mass, natural frequency separation, durability, and overall product performance.
  • Continuously improve simulation methods, modeling practices, and FEA/test correlation processes.
  • Partner with design engineers to refine structural concepts and develop robust designs that meet performance, reliability, cost, and timing objectives.
  • Develop, maintain, and release FEA models, vibration analysis reports, loading criteria, simulation methodologies, and technical documentation.
  • Support product development teams in resolving structural and vibration issues while maintaining program development schedules.
  • Assist with processing and interpretation of laboratory and field vibration data to establish realistic durability and loading criteria.
  • Work closely with NPD (New Product Development), Test & Validation Engineering, Reliability & Durability Engineering, and Marketing.
  • Communicate simulation results and engineering recommendations clearly to design and test teams.
  • Work effectively in a fast-paced, cross-functional product development environment.

What TOOLS you'll bring with you:
  • Bachelor of Science Degree in Mechanical Engineering
  • 3+ years of Finite Element Analysis (FEA) experience
  • 3+ years of prior work experience in design or product validation environment.
  • doing mechanical design or validation, proficient in a CAD software package
  • 3+ years of prior work experience in nonlinear FEA and fatigue analysis
  • 3+ years of prior work experience with the following: Ansys, Abaqus and Abaqus Explicit FEA software, Hypermesh, and Optistruct software, Fatigue Software such as nCode, Mechanical principles, kinematics, structural materials, and standard machine and mechanism components.
  • Knowledgeable in CAD - NX, Solidworks, or similar

Milwaukee Tool is an equal opportunity employer.

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