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Fea Engineer Jobs in Wisconsin (NOW HIRING)

Recommend and use CAD modeling packages for performance validation of the above - CFD and FEA. Support other engineers (Design, Electrical, Manufacturing) by providing design constraints and ...

The staff engineer serves as a technical subject matter expert for structural and mechanical ... Experience with 3D CAD software, FEA and other simulation tools. * Strong understanding of ...

WI · On-site

$90 - $120/hr

Experience using engineering problem solving methods (FEA, DOE, Fishbone, FMEA, GD&T) to derive root cause and potential solutionsWhat TOOLS you'll bring with you:Bachelor of Science Degree in ...

New

Electrical Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

... FEA, and other engineering tools. • Coordinate product verification, validation, and reliability testing with internal and external laboratories. • Ensure compliance with applicable industry ...

Application Engineer The Application Engineer will play a critical role in the design and ... Conduct FEA analysis to ensure the structural integrity and performance of designs. * Understand ...

Mechanical Engineer We are seeking a skilled Mechanical Engineer to join our dynamic team. The ... Knowledge of Finite Element Analysis (FEA) is an added advantage. * Familiarity with hydraulic ...

Application Engineer The Application Engineer plays a critical role in the design and application ... Conduct finite element analysis (FEA) to verify the structural integrity and performance of designs.

Showing results 21-40

Fea Engineer information

See Wisconsin salary details

$39.4K

$102.7K

$138.8K

How much do fea engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for fea engineer in Wisconsin is $102,704.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,800.00 and $117,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an FEA engineer?

To thrive as a FEA (Finite Element Analysis) Engineer, you need a strong background in mechanical or structural engineering, proficiency in mathematical modeling, and typically a bachelor's or master's degree in a related field. Mastery of FEA software tools such as ANSYS, Abaqus, or NASTRAN, and relevant certifications, are commonly required. Strong analytical thinking, problem-solving abilities, and clear communication skills help you interpret data and collaborate effectively with multidisciplinary teams. These skills are essential to ensure accurate simulations, optimize product designs, and contribute to successful engineering projects.

What does an FEA engineer do?

As a FEA Engineer, your daily tasks often include developing finite element models, running simulations to predict product behavior under various conditions, and analyzing the results to identify potential design improvements or weaknesses. You will collaborate closely with design, manufacturing, and test teams to ensure simulation results align with real-world performance and project requirements. You may also be responsible for documenting your findings, presenting recommendations, and refining models based on new data or project needs. This role provides opportunities to impact product safety, reliability, and efficiency through your technical expertise.

What is an FEA engineer?

An FEA (Finite Element Analysis) Engineer is responsible for using computer simulations to analyze the structural, thermal, and fluid dynamics behavior of products or components. They use FEA software like ANSYS, Abaqus, or NASTRAN to predict stresses, deformations, and failures in materials under various conditions. FEA Engineers work in industries such as automotive, aerospace, and manufacturing to optimize designs, improve product reliability, and reduce costs. Their role involves interpreting results, validating simulations with physical tests, and collaborating with design teams to enhance product performance.

Infographic showing various Fea Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 100% In-person job distribution, with an average salary of $102,704 per year, or $49.4 per hour.

Mechanical Test Engineer

Johnson Health Tech Companies

Sturtevant, WI • On-site

Full-time

Posted 17 days ago


Johnson Health Tech rating

8.1

Company rating: 8.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

152nd of 487 rated machine equipment manufacturers


Job description

Description:

We’re a leading global fitness company seeking a talented and hands-on Mechanical Project Test Engineer to work in our New Product Development (NPD) team as a specialist to evaluate and resolve potential risk and failure areas. Based on design analysis, use case study, and historical data, this engineer will establish test protocols, design and create test fixtures, set-up and execute tests, obtain and analyze data, then work with the development team on outcomes.


This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities as management may deem necessary from time to time


New Product Development:

· Detailed mechanical and key component design review and analysis for potential failure and risk areas

· Partnership with related engineering functions on failure and risk analysis

· Test plan development and execution to mitigate design and use risks

· Product safety review process and expertise

· Understanding and application of regulatory and internal test standards

· Product specification review and analysis


Project Engineering:

· Support the development team with multiple projects through the New Product Development process

· Support the development team for all phase gate deliverables and ensure completion to company standards

· Daily interaction with development teams on design and testing


Design and Test Engineering:

· Development of test standards and procedures

· Design and hands-on creation of test fixtures, set-ups, and related equipment

· Participate in product safety review processes

· Obtain and analyze field and user data, develop and execute test protocols for root cause, design and verify solutions

· Perform detailed design analysis utilizing engineering mechanics, FBD’s, FEA, fatigue analysis, and related

· Develop and review drawings, perform tolerance analysis, create and review sample parts


Production Transition support:

· Develop functional requirements and test plans for transition of product into mass production

Requirements:

Education:

· BS in Mechanical Engineering, Engineering mechanics, or similar


Experience:

· Minimum of 1 year of mechanical engineering

· Well qualified candidates will possess engineering experience with fitness products and strong fitness market knowledge

· Expertise with engineering mechanics and design analysis

· Proficiency with fixture design, test setup, air cylinders, load cells, electro-mechanical control systems, and data acquisition

· Strong FEA, DFMEA, test plan development and execution skills

· Demonstrable experience designing components for various manufacturing processes including sheet metal, tube forming, machining, welding & joining, etc.


To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions


· Thorough experience with 3D CAD and related design analysis tools (Solidworks preferred)

· Excellent written and verbal communication skills

· Ability to work well with numerous diverse groups and individuals


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