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Fea Engineer Jobs in Wisconsin (NOW HIRING)

Apera

Run FEA (Nastran solver) when required for severe defects involving load redistribution ... Bachelor's degree in Mechanical, Aerospace, or Materials Engineering * 5+ years of stress ...

New

United Alloy, Inc.

Staff Engineer

Janesville, WI · On-site

The staff engineer serves as a technical subject matter expert for structural and mechanical ... Experience with 3D CAD software, FEA and other simulation tools. * Strong understanding of ...

Leonardo DRS

Senior Mechanical Engineer

Menomonee Falls, WI · Hybrid

$104K - $138K/yr

Perform structural, thermal, and vibration analysis (FEA) to validate designs against MIL-STD and naval shock/vibration requirements. * Partner with electrical, systems, and manufacturing engineering ...

Firefly Aerospace

WI · On-site

$80 - $100/hr

Perform structural analysis on components, weldments, and assemblies using FEA and hand calculations. * Work with manufacturing engineers, fabricators, welders, and third‑party vendors to confirm ...

Leonardo DRS

Senior Mechanical Engineer

Menomonee Falls, WI · On-site

$125 - $150/hr

Perform structural, thermal, and vibration analysis (FEA) to validate designs against MIL-STD and naval shock/vibration requirements. * Partner with electrical, systems, and manufacturing engineering ...

Milwaukee Tool

Motor Engineer II

Brookfield, WI · On-site

Motor Engineer II INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly believe that our People ... FEA and CAD Excellent problem-solving skills, exercises independent judgement, and works well under ...

Milwaukee Tool

Motor Engineer II

Brookfield, WI · On-site

Motor Engineer II INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly believe that our People ... FEA and CAD • Excellent problem-solving skills, exercises independent judgement, and works well ...

Eaton

Electrical Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

... FEA, and other engineering tools. • Coordinate product verification, validation, and reliability testing with internal and external laboratories. • Ensure compliance with applicable industry ...

Eaton

Electrical Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

Perform engineering analyses and simulations using CAD, FEA, and other engineering tools. Coordinate product verification, validation, and reliability testing with internal and external laboratories.

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Showing results 21-40

All JobsFea Engineer JobsFea Engineer Jobs in Wisconsin

Fea Engineer information

See Wisconsin salary details

$39.4K

$102.7K

$138.8K

How much do fea engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for fea engineer in Wisconsin is $102,704.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,800.00 and $117,600.00 per year, depending on experience, location, and employer.

What is an FEA engineer?

An FEA (Finite Element Analysis) Engineer is responsible for using computer simulations to analyze the structural, thermal, and fluid dynamics behavior of products or components. They use FEA software like ANSYS, Abaqus, or NASTRAN to predict stresses, deformations, and failures in materials under various conditions. FEA Engineers work in industries such as automotive, aerospace, and manufacturing to optimize designs, improve product reliability, and reduce costs. Their role involves interpreting results, validating simulations with physical tests, and collaborating with design teams to enhance product performance.

What does an FEA engineer do?

As a FEA Engineer, your daily tasks often include developing finite element models, running simulations to predict product behavior under various conditions, and analyzing the results to identify potential design improvements or weaknesses. You will collaborate closely with design, manufacturing, and test teams to ensure simulation results align with real-world performance and project requirements. You may also be responsible for documenting your findings, presenting recommendations, and refining models based on new data or project needs. This role provides opportunities to impact product safety, reliability, and efficiency through your technical expertise.

What are the key skills and qualifications needed to thrive as an FEA engineer?

To thrive as a FEA (Finite Element Analysis) Engineer, you need a strong background in mechanical or structural engineering, proficiency in mathematical modeling, and typically a bachelor's or master's degree in a related field. Mastery of FEA software tools such as ANSYS, Abaqus, or NASTRAN, and relevant certifications, are commonly required. Strong analytical thinking, problem-solving abilities, and clear communication skills help you interpret data and collaborate effectively with multidisciplinary teams. These skills are essential to ensure accurate simulations, optimize product designs, and contribute to successful engineering projects.

Are fea engineers in demand?

Finite Element Analysis (FEA) engineers are in demand in industries such as aerospace, automotive, and manufacturing, where simulation and structural analysis are critical. The role requires strong skills in CAD software and understanding of material properties, with job growth driven by increasing reliance on digital modeling and testing methods.

How much do FEA engineers make in the US?

FEA (Finite Element Analysis) engineers in the US typically earn between $70,000 and $120,000 annually, depending on experience, location, and industry. Senior engineers with specialized skills or certifications can earn higher salaries, often exceeding $130,000. Salary also varies based on the complexity of projects and the use of advanced simulation tools like ANSYS or Abaqus.

What are popular job titles related to Fea Engineer jobs in Wisconsin?

For Fea Engineer jobs in Wisconsin, the most frequently searched job titles are:

What job categories do people searching Fea Engineer jobs in Wisconsin look for?

The top searched job categories for Fea Engineer jobs in Wisconsin are:

Fea Engineer jobs near you
Infographic showing various Fea Engineer job openings in Wisconsin as of September 2026, with employment types broken down into 92% Full Time, and 8% Contract. Highlights an 83% In-person, and 17% Remote job distribution, with an average salary of $102,704 per year, or $49.4 per hour.

Mechanical Test Engineer

Sturtevant, WI • On-site

Johnson Health Tech Companies
Wholesale • 1 - 5K employees
Learn more about Johnson Health Tech Companiesexternal

Full-time

Re-posted 14 days ago

Johnson Health Tech rating

8.1

Company rating: 8.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

156th of 499 rated machine equipment manufacturers

Job description

We're a leading global fitness company seeking a talented and hands-on Mechanical Project Test Engineer to work in our New Product Development (NPD) team as a specialist to evaluate and resolve potential risk and failure areas. Based on design analysis, use case study, and historical data, this engineer will establish test protocols, design and create test fixtures, set-up and execute tests, obtain and analyze data, then work with the development team on outcomes.
This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities as management may deem necessary from time to time
New Product Development:
• Detailed mechanical and key component design review and analysis for potential failure and risk areas
• Partnership with related engineering functions on failure and risk analysis
• Test plan development and execution to mitigate design and use risks
• Product safety review process and expertise
• Understanding and application of regulatory and internal test standards
• Product specification review and analysis
Project Engineering:
• Support the development team with multiple projects through the New Product Development process
• Support the development team for all phase gate deliverables and ensure completion to company standards
• Daily interaction with development teams on design and testing
Design and Test Engineering:
• Development of test standards and procedures
• Design and hands-on creation of test fixtures, set-ups, and related equipment
• Participate in product safety review processes
• Obtain and analyze field and user data, develop and execute test protocols for root cause, design and verify solutions
• Perform detailed design analysis utilizing engineering mechanics, FBD's, FEA, fatigue analysis, and related
• Develop and review drawings, perform tolerance analysis, create and review sample parts
Production Transition support:
• Develop functional requirements and test plans for transition of product into mass production
Requirements
Education:
• BS in Mechanical Engineering, Engineering mechanics, or similar
Experience:
• Minimum of 1 year of mechanical engineering
• Well qualified candidates will possess engineering experience with fitness products and strong fitness market knowledge
• Expertise with engineering mechanics and design analysis
• Proficiency with fixture design, test setup, air cylinders, load cells, electro-mechanical control systems, and data acquisition
• Strong FEA, DFMEA, test plan development and execution skills
• Demonstrable experience designing components for various manufacturing processes including sheet metal, tube forming, machining, welding & joining, etc.
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
• Thorough experience with 3D CAD and related design analysis tools (Solidworks preferred)
• Excellent written and verbal communication skills
• Ability to work well with numerous diverse groups and individuals

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