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Advanced Process Control Jobs (NOW HIRING)

Heartwell

Process Controls Engineer

Hastings, NE

Tune regulatory and advanced control loops to improve process stability, throughput, and product quality. * Support startup, shutdown, commissioning, and operational troubleshooting of process units.

Teck

... Advanced Process Control using Metso's OCS-4D software is required. • Working knowledge of electrical systems and instrumentation is required and must be proficient at troubleshooting process ...

Iff

Automation and Process Control Engineer

Beloit, WI · On-site

Job Summary Are you ready to design and optimize advanced automation systems that power safe ... The Automation and Process Control Engineer role is based in Beloit, Wisconsin (on-site role) . Be ...

Cargill

Senior Process Controls Engineer

Wayzata, MN · On-site

$120K - $150K/yr

Develop and design advanced process controls strategies across Cargill plants. * Collaborate with process simulation and manufacturing analytics teams to create process control strategies for new and ...

Cargill

Senior Process Controls Engineer

Blair, NE

$120K - $150K/yr

Develop and design advanced process controls strategies across Cargill plants. * Collaborate with process simulation and manufacturing analytics teams to create process control strategies for new and ...

Cargill

Senior Process Controls Engineer

Wayzata, MN · On-site

$120K - $150K/yr

Develop and design advanced process controls strategies across Cargill plants. * Collaborate with process simulation and manufacturing analytics teams to create process control strategies for new and ...

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$52.5K

$98.8K

$147K

How much do advanced process control jobs pay per year?

As of Jun 7, 2026, the average yearly pay for advanced process control in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by professionals in Advanced Process Control, and how can they be addressed?

Professionals in Advanced Process Control (APC) often encounter challenges such as integrating new control strategies with legacy systems, managing large volumes of process data, and ensuring that control solutions remain robust in the face of process variability. Addressing these challenges typically involves close collaboration with operations and IT teams, ongoing training in both process engineering and automation technologies, and a proactive approach to troubleshooting and optimization. Staying current with industry best practices and leveraging simulation tools can also help APC engineers deliver effective and reliable control solutions.

What are the key skills and qualifications needed to thrive as an Advanced Process Control (APC) Engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and experience with control theory, typically supported by a relevant engineering degree. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), and APC software like Aspen DMCplus or Honeywell Profit Controller is commonly required. Excellent problem-solving, teamwork, and communication skills help you collaborate effectively with operations and technical teams. These skills are crucial for optimizing plant performance, ensuring process safety, and delivering cost and efficiency improvements.

What is the difference between Advanced Process Control vs Process Engineer?

AspectAdvanced Process ControlProcess Engineer
CredentialsEngineering degree, specialized training in control systemsEngineering degree, often in chemical, mechanical, or industrial engineering
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesDesign, optimize, and improve manufacturing processes across industries
Employer & IndustryProcess industries like oil & gas, chemicals, pharmaceuticalsManufacturing, process industries, consulting firms

Advanced Process Control specialists focus on implementing control algorithms to optimize industrial processes, while Process Engineers design and improve overall manufacturing systems. Both roles require engineering backgrounds, but their daily tasks and focus areas differ significantly.

What is Advanced Process Control (APC)?

Advanced Process Control (APC) refers to a collection of techniques and technologies used to optimize the performance of industrial processes beyond what is possible with basic process control methods. APC systems use complex algorithms, such as model predictive control and multivariable control, to improve process efficiency, product quality, and safety. They are commonly used in industries like oil and gas, chemicals, and manufacturing to reduce variability, increase throughput, and minimize energy consumption. Implementing APC can lead to significant economic benefits for companies by enabling more precise and consistent control of processes.
More about Advanced Process Control jobs
What cities are hiring for Advanced Process Control jobs? Cities with the most Advanced Process Control job openings:
What states have the most Advanced Process Control jobs? States with the most job openings for Advanced Process Control jobs include:
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Advanced Process Control jobs near you
Infographic showing various Advanced Process Control job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 79% Full Time, 14% Part Time, 1% Temporary, and 5% Contract. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.
Advanced Process Controls Technician

Advanced Process Controls Technician

sylvamo

Eastover, SC

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago

Sylvamo rating

9.2

Company rating: 9.2 out of 10

Based on 12 frontline employees who took The Breakroom Quiz

Job description

Job Description

At Sylvamo, we’re a team on a mission. Joining us, you’ll be helping to sustain forests and renew ecosystems, while delivering on the promise of paper to educate, communicate and entertain the world. 

Come grow with us! 

Advanced Process Controls Technician

The Advanced Process Controls Technician is a member of the Process Controls team serving as a technical expert responsible for identifying, developing, and supporting advanced control opportunities and their required instrumentation with a goal of continuously improving safety, reliability and operational effectiveness at their mill. This position supports critical projects and company initiatives including lean manufacturing and digital transformation efforts.

Key Responsibilities

  • Troubleshoot and maintain various instrumentation: MAP Q, Pulp Expert, Kappa Analyzer, MCA, RM-3, RM-5, OC2R consistency measures, and dryness meters
  • Troubleshoot and maintain new instrumentation installed with backend transformative controls project (Wood Chip Moisture, Chip Bulk Density)
  • Maintain and update control system electrical and instrumentation documentation, standards, and ensure compliance with reliability improvement initiatives
  • Communicate disturbances, issues, and opportunities within the Process Controls group and to maintenance / operations organizations
  • Provide shift start-up coverage during field days and outages
  • Provide on-call technical support, including phone troubleshooting as needed
  • Learn Valmet DNA System; training to be provided
  • Working knowledge of paper and sample processing; training to be provided
  • Knowledge of industrial data interfaces
  • Support Asset Performance Management Team
  • Champion and develop training for E&I technicians for maintenance / support of advanced instrumentation systems
  • Collaborate with engineers and technicians to drive reliability and support cost reduction efforts
  • Actively identify opportunities at the mill where improved instrumentation, electrical systems, or data availability can drive safety, reliability, and productivity improvements
  • Follow all safety, electrical, and instrumentation standards while supporting digital initiatives
  • Adhere to cybersecurity and OT security requirements related to connected devices and data access

Required Skills & Knowledge

  • 3 years or more experience working in the E&I field; Instrumentation, DCS, PLC, and Electric Drives
  • Outstanding troubleshooting, communications and interpersonal skills
  • Associate degree, technical certification, or equivalent experience in Electrical, Instrumentation, or a related field
  • Experience working with industrial instrumentation, sensors, control systems and field devices
  • Familiarity with mill, plant, or asset-intensive operating environments preferred
  • Strong understanding of electrical and instrumentation fundamentals, including calibration and troubleshooting
  • Working knowledge of control systems (PLC/DCS), field networks, and industrial communications
  • Understanding of how instrumentation data is used in monitoring, analytics, and operational decision-making.
  • Interest in Advanced Process Control strategies
  • Ability to document work clearly and communicate effectively with technical and non-technical teams
  • Strong sense of ownership over job duties and equipment

Sylvamo partners with you and your family on your health and wellness journey. We offer a premium suite of health and wellness programs for you and your family, including medical, dental, vision, disability, life insurance, and a generous 401(k) plan with matching company contributions, and more. Sylvamo is here for all stages of life. We also offer paid time off and paid holidays per year.

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