... welding processes. KEY RESPONSIBILITIES Programming & Offline Simulation * Write, edit, and ... Operate and program ABB IRC5 controllers using the FlexPendant teach pendant * Configure I/O ...
... welding processes. KEY RESPONSIBILITIES Programming & Offline Simulation * Write, edit, and ... Operate and program ABB IRC5 controllers using the FlexPendant teach pendant * Configure I/O ...
... climate controlled buildings and keep common areas clean. ● Provide basic onsite customer ... Unit Cleaning & Preparation ● Photograph the empty unit before cleaning. ● Sweep floors, remove ...
Quick apply
... climate controlled buildings and keep common areas clean. ● Provide basic onsite customer ... Unit Cleaning & Preparation ● Photograph the empty unit before cleaning. ● Sweep floors, remove ...
Controls Software Engineer
Chattanooga, TN · On-site
$41.25 - $52.50/hr
Uses knowledge of process automation techniques to advance the simplicity of operation and ... Performs unit testing and integration testing of all controller/PLC/HMI systems to insure ...
Quick apply
Controls Software Engineer
Chattanooga, TN · On-site
$41.25 - $52.50/hr
Uses knowledge of process automation techniques to advance the simplicity of operation and ... Performs unit testing and integration testing of all controller/PLC/HMI systems to insure ...
Controls Software Engineer
Chattanooga, TN · On-site
$41.25 - $52.50/hr
Uses knowledge of process automation techniques to advance the simplicity of operation and ... Performs unit testing and integration testing of all controller/PLC/HMI systems to insure ...
Controls Software Engineer
Chattanooga, TN · On-site
$41.25 - $52.50/hr
Uses knowledge of process automation techniques to advance the simplicity of operation and ... Performs unit testing and integration testing of all controller/PLC/HMI systems to insure ...
Maintenance Controls Technician
Clarksville, TN · On-site
$43.50/hr
... processes. To provide technical expertise in the field and drive equipment enhancement and ... controller) and ladder logic (Allen Bradley Studio 5000). ABB drives for Unit 1 area, AGV ...
Maintenance Controls Technician
Clarksville, TN · On-site
$43.50/hr
... processes. To provide technical expertise in the field and drive equipment enhancement and ... controller) and ladder logic (Allen Bradley Studio 5000). ABB drives for Unit 1 area, AGV ...
Maintenance Controls Technician
Clarksville, TN · On-site
$43.50/hr
... processes. To provide technical expertise in the field and drive equipment enhancement and ... controller) and ladder logic (Allen Bradley Studio 5000). ABB drives for Unit 1 area, AGV ...
Maintenance Controls Technician
Clarksville, TN · On-site
$43.50/hr
... processes. To provide technical expertise in the field and drive equipment enhancement and ... controller) and ladder logic (Allen Bradley Studio 5000). ABB drives for Unit 1 area, AGV ...
Maintenance Controls Technician
Clarksville, TN · On-site
$43.50/hr
... processes. To provide technical expertise in the field and drive equipment enhancement and ... controller) and ladder logic (Allen Bradley Studio 5000). ABB drives for Unit 1 area, AGV ...
Quick apply
Maintenance Controls Technician
Clarksville, TN · On-site
$43.50/hr
... processes. To provide technical expertise in the field and drive equipment enhancement and ... controller) and ladder logic (Allen Bradley Studio 5000). ABB drives for Unit 1 area, AGV ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
Registered Nurse (RN)
Memphis, TN · On-site
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Quick apply
... process of assessment, planning, implementation, and evaluation. You will work under the ... Count controlled substances and implement clinical and technical aspects of care in accordance with ...
Unit Process Controller information
What are the key skills and qualifications needed to thrive as a Unit Process Controller, and why are they important?
To thrive as a Unit Process Controller, you generally need a solid understanding of chemical or industrial processes, basic engineering principles, and a relevant technical diploma or degree. Familiarity with process control systems such as DCS (Distributed Control Systems), PLCs (Programmable Logic Controllers), and safety protocols is typically required. Attention to detail, critical thinking, and effective communication are vital soft skills for monitoring operations and troubleshooting issues. These competencies ensure efficient, safe, and consistent production, minimizing downtime and maintaining quality standards.
What are some common challenges faced by Unit Process Controllers and how can they be addressed?
Unit Process Controllers often face challenges such as responding quickly to unexpected process deviations, maintaining equipment efficiency, and ensuring strict adherence to safety protocols. They must monitor multiple systems simultaneously and troubleshoot issues under time pressure, which requires strong attention to detail and clear communication with maintenance and engineering teams. Staying up-to-date with process control technologies and participating in regular training can help controllers effectively manage these challenges and contribute to smooth plant operations.
What are Unit Process Controllers?
Unit Process Controllers are professionals responsible for monitoring, controlling, and optimizing specific stages or units within a manufacturing or industrial production process. They ensure that equipment and operations run efficiently, safely, and according to quality standards. Their tasks typically include adjusting system parameters, troubleshooting issues, and recording data to maintain product consistency and compliance with regulations. Unit Process Controllers often work in industries such as chemical manufacturing, water treatment, and food processing.
What is the difference between Unit Process Controller vs Process Technician?
| Aspect | Unit Process Controller | Process Technician |
|---|---|---|
| Credentials | Typically requires a diploma or associate degree in engineering or related field | Usually holds a diploma or technical certification in process technology or industrial maintenance |
| Work Environment | Manufacturing plants, chemical facilities, or production lines | Industrial plants, manufacturing facilities, or chemical processing sites |
| Employer & Industry | Manufacturing, chemical, or energy industries | Similar industries, often overlapping with process control roles |
| Job Focus | Monitoring and controlling specific unit processes to ensure efficiency and safety | Operating, maintaining, and troubleshooting process equipment |
While both roles work within manufacturing and chemical industries, the Unit Process Controller primarily focuses on monitoring and controlling specific processes, whereas the Process Technician handles operating and maintaining equipment. The roles often overlap but differ in scope and responsibilities.
What are popular job titles related to Unit Process Controller jobs in Tennessee? For Unit Process Controller jobs in Tennessee, the most frequently searched job titles are:
What job categories do people searching Unit Process Controller jobs in Tennessee look for? The top searched job categories for Unit Process Controller jobs in Tennessee are:
What cities in Tennessee are hiring for Unit Process Controller jobs? Cities in Tennessee with the most Unit Process Controller job openings:
Experienced ABB Robot Programmer - Welding & Plasma Cutting Automation
Ken Garner ManufacturingChattanooga, TN • On-site
Full-time
Medical, Dental, Vision, Life, PTO
This job post has expired today. Applications are no longer accepted.
Job description
We are seeking an experienced ABB Robot Programmer with hands-on expertise in IRC5 controllers and welding automation. The ideal candidate will be responsible for programming, optimizing, maintaining, and servicing ABB robotic systems within our production environment. This is a critical role that requires both deep technical programming knowledge and a strong understanding of welding processes.
KEY RESPONSIBILITIES
Programming & Offline Simulation
IRC5 Controller Operations
Welding & Plasma Process Expertise
Servicing & Preventive Maintenance
Safety
Requirements
REQUIRED QUALIFICATIONS
PREFERRED QUALIFICATIONS
WORK ENVIRONMENT This position requires working in an active manufacturing environment that includes exposure to welding fumes, plasma cutting operations, heat, noise, and industrial equipment. Appropriate PPE is required and provided. Candidates must be able to lift up to 50 lbs and work in a standing or kneeling position for extended periods.
Benefits
Employees are eligible for a full benefit package:
10 paid holidays + 1 week vacation after 6 months, 2 weeks after 18 months, 3 weeks after 5 years, 4 weeks after 10.
Medical, dental and vision insurance is offered at very reasonable rates. Family coverage is approximately $100 per week.
Company paid life insurance for employee, optional coverage is available for family at additional discounted cost.
Uniforms provided. Pay is weekly. Regularly scheduled performance reviews.
KEY RESPONSIBILITIES
Programming & Offline Simulation
- Write, edit, and troubleshoot ABB RAPID language programs from scratch for welding and plasma cutting applications
- Develop and simulate robot programs using ABB RobotStudio offline programming software
- Build and maintain virtual cell models and deploy validated programs to the production floor to minimize rework
- Configure tool and work object calibrations, coordinate systems, and TCP setups
IRC5 Controller Operations
- Operate and program ABB IRC5 controllers using the FlexPendant teach pendant
- Configure I/O systems, safety panels, and MultiMove functionality for coordinated multi-robot cells
- Read and resolve IRC5 error and event logs; troubleshoot faults including motor calibration errors, SMB battery issues, and axis limit faults
Welding & Plasma Process Expertise
- Configure ABB Weld Guide arc welding packages and set up MIG weld data records within RAPID programs
- Dial in MIG welding parameters including wire feed rate, voltage, amperage, travel speed, shielding gas flow, and weave patterns based on material type and thickness
- Optimize plasma cut speeds, torch height control, kerf width, pierce delays, and cut path sequences through robot programming
- Ensure MIG weld quality compliance with applicable standards (e.g., AWS D1.1) and plasma cut dimensional tolerances
Servicing & Preventive Maintenance
- Perform scheduled preventive maintenance per ABB product manual intervals, including axis gearbox lubrication, SMB and controller battery replacement, and cable harness inspection
- Service IRC5 cabinet components including drive unit inspection, fan replacement, and DSQC board identification and swapping
- Maintain MIG welding torches, wire feeders, liners, contact tips, and diffusers, as well as plasma torch consumables including nozzles, electrodes, and shields
- Service external positioners and other peripherals integrated into the robot cell
- Maintain accurate service logs, track consumable replacement cycles, and perform root cause analysis on recurring faults to maximize system uptime
Safety
- Enforce lockout/tagout (LOTO) procedures and robot safety cell protocols at all times
- Conduct safety audits of robot cell perimeters, light curtains, and interlocks
Requirements
REQUIRED QUALIFICATIONS
- 3-5 years of hands-on ABB robot programming experience in a manufacturing environment
- Proficiency in ABB RAPID programming language
- Direct, demonstrable experience with IRC5 controllers and the FlexPendant
- Experience with ABB RobotStudio offline programming and simulation
- Strong understanding of MIG/MAG welding processes and desirably plasma cutting operations as well.
- Ability to read and interpret mechanical drawings, weld symbols, and electrical schematics
- Solid troubleshooting skills for both programming and mechanical/electrical faults
PREFERRED QUALIFICATIONS
- ABB Robotics certification or formal ABB training coursework
- AWS welding certification or equivalent welding knowledge credential
- Experience with ABB SafeMove safety configuration
- Familiarity with MultiMove coordinated robot cell programming
- Experience integrating ABB robots with PLCs and external vision or seam tracking systems
- Associate's or vocational degree in Robotics, Automation, Welding Technology, or a related field
- Experience with plasma cutting processes
WORK ENVIRONMENT This position requires working in an active manufacturing environment that includes exposure to welding fumes, plasma cutting operations, heat, noise, and industrial equipment. Appropriate PPE is required and provided. Candidates must be able to lift up to 50 lbs and work in a standing or kneeling position for extended periods.
Benefits
Employees are eligible for a full benefit package:
10 paid holidays + 1 week vacation after 6 months, 2 weeks after 18 months, 3 weeks after 5 years, 4 weeks after 10.
Medical, dental and vision insurance is offered at very reasonable rates. Family coverage is approximately $100 per week.
Company paid life insurance for employee, optional coverage is available for family at additional discounted cost.
Uniforms provided. Pay is weekly. Regularly scheduled performance reviews.
About Ken Garner Manufacturing
Sourced by ZipRecruiter
Industry
Machinery manufacturing
Company size
51 - 200 Employees
Headquarters location
Chattanooga, TN, US
Year founded
1984