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Ultimate Sustainability LLC

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Sustaining Technician information

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$42.5K

$122.6K

$138.5K

How much do sustaining technician jobs pay per year?

As of Sep 5, 2026, the average yearly pay for sustaining technician in the United States is $122,624.00, according to ZipRecruiter salary data. Most workers in this role earn between $120,500.00 and $138,000.00 per year, depending on experience, location, and employer.

What is a sustaining technician?

Sustaining Technicians are professionals responsible for maintaining, troubleshooting, and improving existing equipment, systems, or processes in industries like manufacturing, electronics, or IT. They work to ensure that machinery and technology continue to operate efficiently and reliably by performing repairs, upgrades, and routine maintenance. Sustaining Technicians also help resolve technical problems, support production teams, and sometimes assist in implementing process improvements. Their goal is to minimize downtime and optimize the performance of current assets.

What are some common challenges sustaining technicians face when troubleshooting recurring equipment issues?

Sustaining Technicians often encounter challenges when diagnosing recurring equipment problems, such as identifying root causes in complex systems and balancing immediate repairs with long-term solutions. They may need to collaborate closely with engineering teams to analyze data trends and implement process improvements. Staying organized and documenting each intervention is crucial, as equipment history can reveal patterns that help prevent future issues. Effective communication with operators and other technicians also plays a key role in resolving persistent equipment failures efficiently.

What are the key skills and qualifications needed to thrive as a sustaining technician, and why are they important?

To thrive as a Sustaining Technician, you need a solid background in electronics, troubleshooting, and manufacturing processes, often supported by an associate degree or relevant technical certification. Familiarity with diagnostic tools, ERP or MES systems, and test equipment is typically required. Strong analytical thinking, attention to detail, and effective communication help distinguish top performers in this role. These skills and qualities are crucial for maintaining product quality, resolving technical issues efficiently, and supporting ongoing manufacturing operations.

What is the difference between Sustaining Technician vs Maintenance Technician?

AspectSustaining TechnicianMaintenance Technician
CredentialsTypically requires technical certifications or associate degrees in engineering or related fieldsSimilar certifications or technical training, often with a focus on mechanical or electrical skills
Work EnvironmentWorks in manufacturing, production, or industrial settings maintaining existing equipmentWorks in similar environments, performing repairs and preventive maintenance on machinery
Employer & IndustryCommonly employed in manufacturing, aerospace, or biotech industriesFound in manufacturing, facilities management, and industrial sectors

Both Sustaining Technicians and Maintenance Technicians focus on maintaining and repairing equipment in industrial settings. The main difference lies in their scope: Sustaining Technicians often work on sustaining existing systems and processes, ensuring continuous operation, while Maintenance Technicians may handle broader repair and preventive tasks. Both roles require similar skills and certifications, making them closely related but with slightly different focuses.

More about Sustaining Technician jobs

What job categories do people searching Sustaining Technician jobs look for?

The top searched job categories for Sustaining Technician jobs are:

Sustaining Technician jobs near you
Infographic showing various Sustaining Technician job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 13% Part Time, 3% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $122,624 per year, or $59 per hour.

Computer Engineer (Sustaining Engineering, Medical Devices)

Stellar IT Solutions LLC

Madison, WI • On-site

$90 - $120/hr

Other

Re-posted 13 days ago

Job description

Job Id : Stellar - 17672

Posted Date : 07/24/2026

Experience : 8-15

Job Type : C2H

Location : Madison, WI

Overview :

Madison, WI (Onsite)

6+ Months (Potentially Extend OR CTH)

Description:

We are seeking an experiencedComputer Engineer to support the Sustaining Engineering team responsible for maintaining and improving test systems, automated equipment, and supporting software used in the manufacture of FDA‑regulated medical devices for respiratory therapy. This role focuses on test and support systems not directly embedded in the therapeutic device, but which are essential for product verification, production workflows, and device commissioning.

The ideal candidate has strong software engineering skills, hands‑on experience with automated test systems, and deep familiarity with regulated environments (FDA 21 CFR Part 820.72, GMP). They will ensure test system reliability, maintain compliance, support cybersecurity controls, and drive continuous improvement across manufacturing support technologies.

Key Responsibilities:

Software Development & Test System Engineering

  • Develop, maintain, and optimize test and automation software using LabVIEW, NI TestStand, and Python.
  • Write efficient and scalable code in Python for backend testing, data processing, and hardware/software integration.
  • Design and implement software solutions that interface with sensors, industrial PCs, DAQ modules, and automated machinery.
  • Assist in developing test frameworks, scripts, and utilities used for software/system validation.
  • Debug complex code and system behavior across Windows 11, industrial PCs, and embedded device interfaces.

Systems Support & Troubleshooting

  • Diagnosing and resolving issues in complex test and measurement systems, including hardware/software interactions and system‑level faults.
  • Support enterprise IT systems used for device commissioning, access control, configuration management, and backup/recovery processes.
  • Perform root cause analysis (RCA) on system failures and implement corrective and preventive actions (CAPA).

Cross-Disciplinary Engineering Support

  • Partner with Electrical and Mechanical Engineering teams to investigate complex system behaviors involving hardware–software integration.
  • Analyze ambiguous or intermittent production test issues where failures present in subtle, non‑obvious ways to users or operators.
  • Develop software tools, instrumentation scripts, and diagnostic routines to capture hidden failure modes that traditional hardware diagnostics may not detect.
  • Contribute to the creation of advanced test strategies that correlate data across mechanical, electrical, and software subsystems.

Regulatory & Compliance Responsibilities

  • Work within FDA 21 CFR Part 820.72 and applicable GMP quality system requirements.
  • Ensure data integrity, cybersecurity protections, audit trails, and access controls are properly implemented in test systems.
  • Maintain clear, compliant documentation of code, workflows, and validation processes.
  • Participate in risk analysis and support validation/verification activities for test equipment and software tools.

Collaboration & Technical Leadership

  • Collaborate with cross‑functional teams including Manufacturing Engineering, Quality, IT Security, and R&D.
  • Translate production and engineering needs into technical requirements for software and test systems.
  • Train users and provide engineering support for manufacturing personnel and test technicians.

Required Qualifications:

  • Bachelor’s degree in Computer Engineering, Software Engineering, Electrical Engineering, or related field.
  • Strong proficiency in:
    • LabVIEW
    • Python
    • High‑level languages (C++, Java) and associated development environments
    • Scripting languages for automation/test development
  • Experience working with:
    • Windows 11 OS and PC hardware architectures
    • Industrial PCs and automated test hardware
    • GitHub, source control, debuggers, build systems
    • TestStand or similar automated test frameworks
  • Hands‑on experience debugging complex embedded or computerized systems.
  • Understanding of the software development lifecycle (SDLC).
  • Experience with root cause analysis, fault isolation, and system troubleshooting.
  • Familiarity with cybersecurity fundamentals related to:
    • Access control
    • Data protection
    • System administration
    • Networked test systems

Preferred Qualifications:

  • Prior experience in a medical device or other FDA‑regulated industry.
  • Knowledge of data integrity requirements, ALCOA/ALCOA+ principles, and digital recordkeeping compliance.
  • Experience validating software or equipment under GxP frameworks.
  • Background in test equipment calibration, test method validation, or automated manufacturing tools

Soft Skills:

  • Strong communication and documentation abilities.
  • Detail‑oriented with a disciplined approach to working within regulated processes.
  • Ability to manage multiple tasks, prioritize effectively, and collaborate across diverse teams.
  • Problem‑solving mindset with a focus on system reliability and continuous improvement.

Organizational Relationship/Scope:

This position operates cross‑functionally and collaborates regularly with Product Performance, Complaint Management, Service Support, Device Quality, Post‑Market Surveillance, Device Development, and Materials Management, as well as external partners, to address product lifecycle challenges and support new product introductions.

This is an advanced role requiring deep technical understanding of products and therapy across multiple use cases, along with the ability to interpret and balance stakeholder needs. The position serves as a key technical resource, providing guidance, influencing decisions, and driving alignment across functions to ensure effective resolution of complex product issues.

Working Conditions:

This role operates across a range of environments, including office, engineering laboratory, and medical device manufacturing areas, supporting hands‑on investigation, testing, and product support activities.

The position requires engagement with both development and production settings to diagnose issues, validate design and process changes, and support ongoing product lifecycle needs.

Domestic and international travel of up to 20% may be required to support manufacturing sites, suppliers, and field issue investigations.

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