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Statistical Process Control Engineer Jobs in Washington, DC

Automationtechies

Senior Control Engineer

Washington, DC

$173K - $179K/yr

In this role, you'll leverage your expertise in process control, PLC programming, and SCADA systems to drive operational excellence. If you're looking for a dynamic environment where your technical ...

M.C. Dean, Inc

Control Engineer 2

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 3

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84K - $109K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

Automationtechies

Control Engineer

Washington, DC

$92K - $119K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

Automationtechies

Control Engineer

Washington, DC · On-site

$92K - $119K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

M.C. Dean, Inc

Control Engineer 2 (Onsite)

Tysons, VA · On-site

$84K - $109K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 2 - Manassas

Manassas, VA · On-site

$83K - $108K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

Micron Technology

Process Technician

Manassas, VA · On-site

... engineering teams to enhance workstations and apply structured troubleshooting and escalation paths for process or equipment issues. * Monitor process indicators (e.g., Statistical Process Control ...

Micron Technology

Process Engineer

Manassas, VA · On-site

Position requires: 1. Process Engineering; 2. Semiconductor Physics; 3. Data Analytics; 4. Data Mining; 5. Statistic Process control; and 6. Project management. As a world leader in the semiconductor ...

Hensel Phelps

Quality Control Engineer

Tysons, VA · On-site

The QC engineer exercises judgment and discretion in making quality control-related recommendations ... Perform all initial and follow-up inspections and manage the punch list process. Inspections are ...

TTM Technologies

Process Engineer Manager

Sterling, VA · On-site

Experience with statistical analysis, process control methodologies, and structured problem solving ... Bachelor's degree in Chemical Engineering, Mechanical Engineering, Electrical Engineering ...

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Showing results 1-20

All JobsStatistical Process Control Engineer JobsStatistical Process Control Engineer Jobs in Washington, DC

Statistical Process Control Engineer information

See Washington, DC salary details

$59.5K

$111.9K

$166.5K

How much do statistical process control engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for statistical process control engineer in Washington, DC is $111,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,500.00 and $131,900.00 per year, depending on experience, location, and employer.

What does a Statistical Process Control Engineer do?

A Statistical Process Control (SPC) Engineer is responsible for designing, implementing, and maintaining systems that monitor and control manufacturing processes using statistical methods. They analyze data to identify trends, reduce process variation, and improve product quality. SPC Engineers work closely with production teams to ensure processes remain stable, efficient, and in compliance with industry standards. Their role often involves training staff in SPC techniques and troubleshooting quality issues using data-driven approaches.

What are the key skills and qualifications needed to thrive as a Statistical Process Control Engineer, and why are they important?

To thrive as a Statistical Process Control Engineer, you need a solid background in statistics, process engineering, and quality management, often supported by a degree in engineering or a related field. Familiarity with SPC software (such as Minitab or JMP), Six Sigma methodologies, and quality system certifications like ASQ are typically required. Strong analytical thinking, attention to detail, and effective communication are crucial soft skills for interpreting data and collaborating with cross-functional teams. These skills and qualifications are vital to maintain product quality, optimize processes, and drive continuous improvement within manufacturing or production environments.

What is the difference between Statistical Process Control Engineer vs Quality Engineer?

AspectStatistical Process Control EngineerQuality Engineer
Primary FocusMonitoring and controlling manufacturing processes using statistical methodsEnsuring overall product quality through testing, inspection, and process improvements
CertificationsSix Sigma, Statistical Process Control (SPC) certificationsSix Sigma, Quality Management certifications (e.g., CQE)
Work EnvironmentManufacturing plants, process development labsQuality departments, production facilities
Industry UsageManufacturing, automotive, electronicsManufacturing, healthcare, aerospace

While both roles focus on improving product quality, the Statistical Process Control Engineer specializes in using statistical tools to monitor and control manufacturing processes, whereas the Quality Engineer oversees broader quality assurance activities, including testing and compliance. Understanding these differences helps in choosing the right career path or job search focus.

How does a Statistical Process Control Engineer typically collaborate with production and quality teams to drive process improvements?

A Statistical Process Control Engineer regularly works alongside both production and quality assurance teams to identify trends, troubleshoot issues, and implement data-driven improvements. They analyze real-time data from manufacturing processes, facilitate root cause analysis sessions, and communicate findings through reports or presentations. Collaboration often includes training team members on SPC tools and methodologies, as well as guiding them in using statistical techniques to monitor and control process variability. This cross-functional teamwork ensures that process adjustments are both technically sound and operationally practical, leading to sustained quality improvements.
What are popular job titles related to Statistical Process Control Engineer jobs in Washington, DC? For Statistical Process Control Engineer jobs in Washington, DC, the most frequently searched job titles are:
What job categories do people searching Statistical Process Control Engineer jobs in Washington, DC look for? The top searched job categories for Statistical Process Control Engineer jobs in Washington, DC are:
Statistical Process Control Engineer jobs near you
Infographic showing various Statistical Process Control Engineer job openings in Washington, DC as of May 2026, with employment types broken down into 44% Full Time, 47% Part Time, 8% Contract, and 1% Nights. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $111,854 per year, or $53.8 per hour.
Process Control Systems Engineer II

Process Control Systems Engineer II

WSSC Water

Laurel, MD

Full-time

Posted 27 days ago

Job description

Position Information
Functional Title Process Control Systems Engineer II Recruitment Category Type Standard Functional Category Engineering & Construction Grade EG.15 FLSA Status Exempt Requisition Number 26-0129 Number of Vacancies 1 Job Level Non-Management Job Code N/A Job Description Summary Organization Name Process Control Engineering Reports to Section Manager, Process Control Engineering Full or Part Time Full Time If Part Time how many hours per week Regular or Temporary Regular Position End Date (if temporary) Work Schedule
Monday - Friday
7:30 am - 4:30 pm
Position Location Laurel
Position Summary Information
General Summary
The Process Control Systems Engineer II performs administrative work and a variety of professional engineering work in the field, plant and/or office to support the design, implementation, testing, and operation of process control systems.
Essential Functions
  • Programs and debugs process control systems including but not limited to field elements and devices, PLCs, HMIs, and reporting software
  • Performs problem definition and requirements analysis, produces justification reports, and develops designs for implementing new process control loops, or new control system to optimize performance of computer-controlled processes
  • Troubleshoots difficult control/data systems
  • Analyzes and tunes difficult process control loops to optimum response and cost-effective control
  • Recommends changes to control strategies or operational modes based on observation of control loops
  • Represents the Division in design teams for facility construction projects
  • Participates in testing, debugging, and start-up of new processes and equipment
  • Recommends hardware and software changes and upgrades to existing systems
  • Reviews plans of projects for functional design and conformance to Commission standards, specifications, and contractual requirements
  • Works extensively with computer based scientific and process control programming
  • Reviews plans for plant alterations or new plant construction
  • Responds to calls to emergency situations outside of normal work hours to support WSSC Water business
Other Functions
  • Deploys and commissions PLC based RTU's in the WSSC Water's SCADA system
  • May be required to participate in the group's emergency duty program
  • Develops cost estimated of water, sewer and related projects
  • Performs other duties as required
Work Environment And Physical Demands
  • Ability to climb ladders and work in confined spaces and elevated locations
  • Ability to hear audible alarms and abnormal equipment noises
  • Ability to visually inspect equipment and processes any time of day or night
Required Knowledge, Skills, And Abilities
  • Working knowledge and ability to install, program, test, tune, troubleshoot, and optimize all process control components including field sensors, PLCs, cabling, networks, operator stations, historical databases, etc.
  • Working knowledge and training in the theory and operation of all components of process control systems
  • Ability and skill in researching what changes in process control are cost justified
  • Ability to effectively interface with operational and technical disciplines (electrical, mechanical, process) engineers to develop changes in ancillary equipment
  • Ability and skill to write and present clear and concise cost justification reports
  • Ability to work with contractors, developers, consultants and the general public and to maintain satisfactory working relationships with subordinates, peers, and supervisors and to work in a team environment
  • Ability to keep abreast of and adapt to changes in the process control technology
  • Ability to lead and provide training for lower level Process Control Technicians
Minimum Education, Experience Requirements
  • Bachelor's degree
  • 3+ years of direct control experience in the design, programming, systems start-up as it is related to new construction and/or control equipment installation, engineering and operations of PLC based distributed process control and/or communication systems in the water and wastewater field

OR
  • High School diploma or equivalent
  • 7+ years experience in an engineering, instrumentation/communications, electrical or operational environment
  • 3+ years of direct control experience in the design, programming, systems start-up as it is related to new construction and/or control equipment installation, engineering and operations of PLC based distributed process control and/or communication systems in the water and wastewater field
Additional Requirements
  • May be assigned to participate in the Division's Emergency Duty Program
  • Completion of the WSSC Financial Disclosure statement within 30 days of employment and annually thereafter
  • Possession of a valid driver's license, with no more than 4 points, and the ability to obtain and maintain a WSSC Water driver's permit within 90 days of hire or transfer date
  • Completion of all safety training as required by WSSC Water
  • Employees in this position are designated or considered emergency personnel; therefore, the employee must report to work as scheduled or as directed by their supervisor when WSSC Water declares an event that requires emergency personnel to report to work
Preferences
  • Knowledge of and demonstrated ability in instrumentation and controls with an emphasis on those types used in water and wastewater stations, plants, transport systems, and incinerators
  • Current knowledge of water and wastewater treatment technologies
  • Registration in the State of Maryland as a Professional Controls Systems Engineer
  • ISA CAP certification
Salary $108,233 - $184,288
Posting Detail Information
EEO Statement Close Date Open Until Filled Yes Special Instructions to Applicants Additional Information
All applicants selected will be subject to drug screening and a background check/verification.

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