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Sr Process Engineer Jobs in Denver, CO (NOW HIRING)

ESI Senior Process Engineer

Denver, CO ยท On-site

$120K - $145K/yr

Senior Process Engineer Company Overview ENERGYneering Solutions (ESI), a division of TransTech Energy, provides exceptional technical expertise in engineering and operations for the biogas ...

New

Senior Process Engineer

Westminster, CO ยท On-site

$105K - $135K/yr

Job Summary The Senior Process Engineer will play a key role in developing, testing, and optimizing DISA's innovative HPSA technology for minerals processing, tailings remediation, and resource ...

Senior Process Engineer

Westminster, CO ยท On-site

$105K - $135K/yr

Job Summary The Senior Process Engineer will play a key role in developing, testing, and optimizing DISA's innovative HPSA technology for minerals processing, tailings remediation, and resource ...

Senior Process Engineer

Littleton, CO ยท On-site

$105K - $135K/yr

SENIOR PROCESS ENGINEER | Plant Design Rocky Mountain Scientific Laboratory Department: Advanced Chemistry & Chemical Processing Group Location: Littleton, Colorado U.S. Citizenship Required for this ...

Sr Process Engineer

Boulder, CO ยท On-site

$45 - $50/hr

Job Title: Sr Process Engineer Client: Medical Device Manufacturing Company Duration: 2 Years (Possible Extension) Location: Boulder, CO 80301 Shift: 1st Shift Job Summary * Provide engineering ...

Senior Process Engineer

Westminster, CO ยท On-site

$105K - $135K/yr

Job Summary The Senior Process Engineer will play a key role in developing, testing, and optimizing DISA's innovative HPSA technology for minerals processing, tailings remediation, and resource ...

Sr Process Engineer

Boulder, CO ยท On-site

$48 - $50/hr

Job Title: Sr Process Engineer Client: Medical Device Manufacturing Company Location: Boulder, CO 80301 Duration: 2 Years Shift: 1st Shift Role Summary * Support electron beam manufacturing line

Senior Process Engineer

Denver, CO ยท On-site

$117K - $176K/yr

Your Opportunity The Sr. Process Engineer will be responsible for managing projects across the Advanced Manufacturing sector. The engineering design focus will include the following areas: process ...

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Sr Process Engineer

Littleton, CO ยท On-site

$110 - $135/hr

Lead Six Sigma / root cause analysis initiatives to improve process stability. Cross-Functional Collaboration Work closely with Design Engineering, Supply Chain, Quality, Operations, and Facilities ...

New

Senior Process Engineer - Federal

Denver, CO ยท On-site

$107K - $138K/yr

Our Federal group is looking for a Senior Process Engineer to support our growing work in DOE and DOD production and nuclear facilities. The successful candidate will: * Have experience in project ...

Senior IT Process Engineer

Englewood, CO ยท On-site

$158K - $237K/yr

What you'll do The Senior Process Engineer plays a critical role in advancing Global IT from an asset- and process-centric organization to a service-oriented operating model. This role is accountable ...

What you'll do The Senior Process Engineer plays a critical role in advancing Global IT from an asset and processcentric organization to a serviceoriented operating model. This role is accountable ...

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Showing results 1-20

Sr Process Engineer information

See Denver, CO salary details

$77.2K

$124.7K

$175.5K

How much do sr process engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for sr process engineer in Denver, CO is $124,662.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,000.00 and $138,400.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What cities near Denver, CO are hiring for Sr Process Engineer jobs?

Cities near Denver, CO with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Denver, CO as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 18% Part Time, 4% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $124,650 per year, or $59.9 per hour.

ESI Senior Process Engineer

ESI Solutions

Denver, CO โ€ข On-site

$120K - $145K/yr

Full-time

Posted 3 days ago

New


Job description

Senior Process Engineer 

Company Overview

ENERGYneering Solutions (ESI), a division of TransTech Energy, provides exceptional technical expertise in engineering and operations for the biogas utilization and management industries. Since 2007, ESI has specialized in design, construction, and operations for biogas projects that collectively produce over one million MWh of renewable electricity and over 50 million gallons of renewable vehicle fuel every year. ESI is built upon the principle of providing our clients with unmatched experience, flexibility, and follow-through.

Job Overview

The Senior Process Engineer plays a critical technical and strategic role within ESI, working collaboratively with senior engineers, project managers, and O&M teams to advance the company’s biogas utilization projects. This position requires a high level of engineering expertise, sound judgment, and the ability to translate complex process concepts into practical, high‑performance system designs. The Senior Process Engineer is expected to operate with significant independence, demonstrate strong initiative, and communicate effectively across multidisciplinary teams. In addition to delivering high‑quality engineering work, the Senior Process Engineer will provide informed, proactive feedback to department leadership on opportunities to optimize processes, enhance system reliability, and strengthen design standards across the organization.

Reports To

The Senior Process Engineer will report to the Mechanical Engineering and CAD Lead.

Work Location

This is an in‑person position based in either Sisters, OR (Headquarters) or Denver, CO (Satellite Office). Limited remote work may be approved at the discretion of the department lead, depending on business needs. Employees based in Denver are required to travel to the Sisters, OR headquarters at least quarterly.

Responsibilities and Duties

  • Serve as a senior technical expert in process engineering, providing high‑level support for project development and execution across engineering services and EPC projects in the company’s various end markets.
  • Drive effective communication and collaboration across engineering disciplines by proactively coordinating design interfaces, sharing technical insights, and ensuring alignment on process requirements throughout the project lifecycle.
  • Identify gaps in process design approaches, tools, and resources, and recommend improvements to department leadership to enhance efficiency, technical rigor, and project execution quality.
  • Provide mentorship and technical guidance to junior and mid‑level engineers, supporting their development through knowledge sharing, design reviews, and constructive feedback.
  • Prepare complex engineering drawings and documentation for permitting, estimating, bidding, and construction, ensuring accuracy, clarity, and compliance with project and regulatory requirements.
  • Lead the development and review of key process engineering deliverables, including Project Design Basis documents, Block Flow Diagrams (BFDs), Process Flow Diagrams (PFDs), equipment specifications, data sheets, and Piping and Instrumentation Diagrams (P&IDs). Develop control philosophies and cause‑and‑effect charts for advanced process systems.
  • Participate as a senior technical contributor in project HAZOP and other process safety reviews, offering expert insight into process hazards, operability concerns, and mitigation strategies.
  • Perform and validate advanced engineering calculations, including material and energy balances; valve, tank, and vessel sizing; heat exchanger, pump, and compressor sizing; and piping, control, and relief valve sizing.
  • Support the review and resolution of contractor RFIs, providing clear, technically sound responses that maintain design intent and project requirements.
  • Collaborate closely with ESI’s Operations Division to troubleshoot process issues, optimize system performance, and implement improvements based on operational data and field observations.
  • Work cross‑functionally with other engineering disciplines and departments, ensuring integrated, high‑quality design solutions and consistent technical standards across projects.
  • Apply knowledge of ASME piping and pressure vessel codes, API, ASTM, and other relevant industry standards to ensure compliance and technical excellence in all process designs.
  • Use advanced thermodynamic, chemical, and physical analysis to develop and refine process systems and unit operations in accordance with contractual obligations, codes, and standards. Prepare detailed specifications and technical reports.
  • Perform other related duties as required to support project and organizational needs.

Travel

  • Ability and willingness to travel up to 20%     


Minimum Qualifications

  • This is a senior-level position requiring 10+ years of engineering experience.
  • Bachelor’s degree in Chemical or Petroleum Engineering from an accredited university.
  • Proficiency with chemical process simulation software. (Aspen, BR&E Promax or others)
  • Valid driver’s license for state of residence.
  • Proficient with the Microsoft Office suite of software. (Word, Excel, PowerPoint, etc.)

Preferred Qualifications

  • Experience in some of or all the following industries: Renewable Energy; Gas Processing; Chemical; Power; Waste Management; Environmental Air Quality Control Systems.
  • PE or FE certification or ability to obtain certification.
  • Proficiency in Smartsheet or other project management software.

This organization provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

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