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Senior Process Development Engineer Jobs in Charleston, SC

Keel

Welding Engineer

Ladson, SC · On-site

$35 - $48/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

Keel

Welding Engineer

Ladson, SC · On-site

$35 - $48/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

Keel

Welding Engineer

Ladson, SC

$33.50 - $46.25/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

Keel

Welding Engineer

Ladson, SC

$35 - $48/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

AAA-USA Inc

Manufacturing Engineer

North Charleston, SC · On-site

$80 - $100/hr

... from senior engineering leadership. This is an excellent opportunity to join long‑term ... Support tooling definition, fixture requirements, process development, and production equipment ...

PEMCCO, Inc.

Senior Software Engineer

Hanahan, SC

$53.35 - $88.03/hr

PEMCCO is seeking a Senior Software Engineer to provide technical leadership in the design ... Knowledge of software development lifecycle processes and industry best practices * Knowledge of ...

PEMCCO, Inc.

Senior Software Engineer

Hanahan, SC · On-site

$53.35 - $88.03/hr

PEMCCO is seeking a Senior Software Engineer to provide technical leadership in the design ... Knowledge of software development lifecycle processes and industry best practices * Knowledge of ...

PEMCCO

Senior Software Engineer

Hanahan, SC · On-site

$80 - $100/hr

PEMCCO is seeking a Senior Software Engineer to provide technical leadership in the design ... Knowledge of software development lifecycle processes and industry best practices * Knowledge of ...

PEMCCO

Senior Software Engineer

Hanahan, SC · On-site

$53.35 - $88.03/hr

PEMCCO is seeking a Senior Software Engineer to provide technical leadership in the design ... Knowledge of software development lifecycle processes and industry best practices * Knowledge of ...

Keel

Welding Engineer-Ladson, South Carolina

Hollywood, SC

$36.25 - $49.75/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

New

Keel

Welding Engineer-Ladson, South Carolina

Ravenel, SC · On-site

$36.25 - $49.75/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

New

Baker Donelson

Legal Process Engineer

Charleston, SC · Hybrid

Legal Process Engineer FLSA STATUS : Exempt DEPARTMENT : Client Solutions Group SUPERVISOR ... Development team to uncover strategic insights, craft high-impact templates, and shape client ...

DAS Technology Group

Senior Software Engineer

Charleston, SC · On-site

$114K - $151K/yr

Compile, process, and analyze test data results. * Provide subject matter expertise on operation ... Proven (R&D) experience with innovative engineering solutions. * Strong analytical and problem ...

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Showing results 21-40

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Charleston, SC

Senior Process Development Engineer information

See Charleston, SC salary details

$70.2K

$113.3K

$159.6K

How much do senior process development engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process development engineer in Charleston, SC is $113,342.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,300.00 and $125,900.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Charleston, SC?

For Senior Process Development Engineer jobs in Charleston, SC, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Charleston, SC look for?

The top searched job categories for Senior Process Development Engineer jobs in Charleston, SC are:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Charleston, SC as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, and 2% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $113,342 per year, or $54.5 per hour.

Welding Engineer

Keel

Ladson, SC • On-site

$35 - $48/hr

Full-time

Retirement, PTO

Posted 6 days ago

Job description

Built on Experience. Built for Skill. Built for You.
Keel was formed by bringing together three industry leaders combining generations of hands-on expertise in steel fabrication, shipbuilding, aerospace, and defense manufacturing.
That means when you join Keel, you're joining a team backed by decades of proven craftsmanship and real-world results.
We build ships, defense systems, aerospace components, and heavy steel structures that serve critical missions - and we do it with pride.
Your Mission:
The Welding Engineer III is a senior technical authority responsible for leading complex welding engineering activities from concept through production. This position establishes welding strategies, leads procedure development and qualification, resolves complex welding and fabrication challenges, advances welding automation and technology, and provides technical leadership across the organization. The Welding Engineer III serves as a subject-matter expert for welding processes, codes, materials, and production applications.
Explore the Depth of the Role:
  • Lead the development, qualification, implementation, and optimization of welding procedures from concept through production.
  • Serve as the technical authority for complex welding engineering issues and provide direction to engineering, quality, production, and operations personnel.
  • Lead and approve welding procedure development and qualification activities in accordance with applicable codes and customer requirements.
  • Establish welding strategies, processes, parameters, and production requirements for complex or high-risk applications.
  • Lead resolution of complex welding defects, quality issues, fabrication challenges, and production constraints.
  • Direct implementation of new welding technology, automation, robotics, equipment, and processes.
  • Evaluate and recommend new welding equipment, consumables, technologies, and process improvements.
  • Lead initiatives to improve weld quality, productivity, throughput, cost, and manufacturing capability.
  • Provide technical input to quoting, estimating, manufacturing planning, and new product/process development.
  • Develop and maintain welding standards, work instructions, procedures, and technical documentation.
  • Interpret customer requirements and applicable welding codes and translate them into practical manufacturing requirements.
  • Mentor Welding Engineers I and II and provide technical leadership within the welding engineering function.
  • Partner with Quality to establish appropriate inspection and NDE requirements and resolve welding-related nonconformances.
  • Support strategic planning for welding capabilities, equipment, automation, and workforce development.
  • Represent Welding Engineering in cross-functional and customer-facing technical discussions as required.
  • All other related duties as assigned.

Requirements
Mission Readiness:
  • Bachelor's degree in Welding Engineering, Welding Engineering Technology, or a related engineering discipline.
  • 7+ years of progressively responsible welding engineering or related fabrication experience preferred.
  • Extensive experience in heavy, non-automotive fabrication environments.
  • Extensive experience developing, qualifying, and implementing code-compliant welding procedures.
  • Advanced knowledge of welding processes, materials, metallurgy, and NDE methods.
  • Significant experience with robotic welding, programming, automation, and advanced welding technologies.
  • Demonstrated experience interpreting and applying welding codes, industry standards, customer specifications, and regulatory requirements.
  • Demonstrated experience leading complex welding engineering projects and technical initiatives.
  • Expert-level knowledge of FCAW, GMAW, SAW, SMAW, and GTAW processes.
  • Extensive experience welding and developing procedures for a broad range of materials, configurations, and thicknesses.
  • Expert ability to interpret and apply welding codes, specifications, drawings, blueprints, and customer requirements.
  • Advanced knowledge of weld metallurgy, weldability, preheat/interpass requirements, heat input, distortion, and weld discontinuities.
  • Advanced understanding of NDE processes and their application to welding and fabrication.
  • Advanced knowledge of robotic welding systems, programming, automation, and process optimization.
  • Ability to identify, evaluate, and implement new welding technologies and equipment.
  • Ability to provide authoritative technical direction on complex welding problems and non-conformances.
  • Ability to develop practical, cost-effective welding solutions while maintaining quality and code compliance.
  • Recognized technical expertise and sound engineering judgment.
  • Exceptional problem-solving and root-cause analysis skills.
  • Strong leadership and ability to influence cross-functional teams.
  • Excellent written and verbal communication skills.
  • Strong project-management and organizational skills.
  • Ability to manage multiple complex priorities and projects.
  • Strong attention to detail with the ability to balance technical requirements, production demands, cost, quality, and schedule.
  • Demonstrated ability to drive continuous improvement and technical innovation.

Travel Requirements:
  • Between facilities as needed

Physical Requirements:
  • May?be?required?to?stand,?walk,?sit,?reach/pull/push?with?hands?and?arms,?climb?or?balance,?stoop?or kneel regularly.?
  • May?lift?or?carry?50lbs.?Weights?exceeding?50lbs?will?require?mechanical?means?to?maneuver.?

Become a part of our Builders and you too can...
  • Uphold Safety and Quality Standards
  • Embody Team Spirit
  • Relentless Customer Focus
  • Convey Integrity, Trust, and Professionalism
  • Execute with Excellence and Velocity

What Keel will build for you:
  • Comprehensive Benefit Package
  • Competitive Pay
  • 401(k) Match
  • HSA/FSA
  • Paid Holidays
  • Paid Time Off
  • Internal Referral Bonus Opportunities
  • Shift Differentials
  • Overtime Potential
  • Paid on the Job Training
  • Certification Sponsorship Opportunities
  • Committed to Individual Career Growth
  • We Do Fun Things, Plus More!

Need Assistance?
If you require a reasonable accommodation at any stage of the employment process, please email talent@keelusa.com with details about your request and your contact information. Accommodation requests are reviewed individually on a case-by-case basis. Please note that this email address is monitored only for inquiries related to reasonable accommodation requests.
Equal Opportunity Employer / Individuals with Disabilities / Protected Veterans
What we build, builds us.

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