ZipRecruiter

Log In

1

Senior Process Development Engineer Jobs in Charleston, SC

Redwood Materials

Senior Process Engineer

Ridgeville, SC · On-site

$102K - $133K/yr

Senior Process Engineer As a Senior Process engineer at Redwood you will have the opportunity to ... Research and development to address the future challenges of recycling industry. This Senior ...

Alcami Corporation

Sr. Process Engineer

Charleston, SC · On-site

$99K - $128K/yr

The Sr. Process Engineer is accountable for driving results in a fast-paced environment by ... formulation development lab. These functions will be executed following standard operating ...

Alcami Corporation

Sr. Process Engineer

Charleston, SC · On-site

$99K - $128K/yr

The Sr. Process Engineer's responsibilities include but are not limited to the following ... formulation development lab. These functions will be executed following standard operating ...

Alcami Corporation

Sr. Process Engineer

Charleston, SC · On-site

$99K - $128K/yr

The Sr. Process Engineer's responsibilities include but are not limited to the following ... formulation development lab. These functions will be executed following standard operating ...

PIP Global

Senior Advanced Project Engineer

Charleston, SC · On-site

$94K - $123K/yr

The Sr. Advanced Project Engineer will be responsible for capital projects, equipment installations ... This role combines traditional project management with hands-on process development, requiring the ...

Patrick Industries

Process Engineer

Summerville, SC · On-site

As a Process Engineer at BH Electronics, you will be responsible for developing, implementing, and ... Participate in product development and design reviews to provide input on manufacturability and ...

Patrick Industries

Process Engineer

Summerville, SC · On-site

As a Process Engineer at BH Electronics, you will be responsible for developing, implementing, and ... Participate in product development and design reviews to provide input on manufacturability and ...

PEMCCO, Inc.

Senior Software Engineer

Hanahan, SC · On-site

$53.35 - $88.03/hr

PEMCCO is seeking a Senior Software Engineer to provide technical leadership in the design ... Knowledge of software development lifecycle processes and industry best practices * Knowledge of ...

PEMCCO

Senior Software Engineer

Hanahan, SC · On-site

$53.35 - $88.03/hr

PEMCCO is seeking a Senior Software Engineer to provide technical leadership in the design ... Knowledge of software development lifecycle processes and industry best practices * Knowledge of ...

PEMCCO, Inc.

Senior Software Engineer

Hanahan, SC · On-site

$53.35 - $88.03/hr

PEMCCO is seeking a Senior Software Engineer to provide technical leadership in the design ... Knowledge of software development lifecycle processes and industry best practices * Knowledge of ...

side

Senior Engineer

Charleston, SC · Remote

$107K - $146K/yr

Lead the development and optimisation of core engine, rendering, and graphics systems within Unreal ... systems programming. * Serve as a senior technical advisor to internal teams and clients ...

New

Side

Senior Engineer

Charleston, SC

$97K - $134K/yr

Lead the development and optimisation of core engine, rendering, and graphics systems within Unreal ... systems programming. * Serve as a senior technical advisor to internal teams and clients ...

New

next page

Showing results 1-20

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Charleston, SC

Senior Process Development Engineer information

See Charleston, SC salary details

$70.2K

$113.3K

$159.6K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Charleston, SC is $113,342.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,300.00 and $125,900.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Charleston, SC?

For Senior Process Development Engineer jobs in Charleston, SC, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Charleston, SC look for?

The top searched job categories for Senior Process Development Engineer jobs in Charleston, SC are:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Charleston, SC as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $113,342 per year, or $54.5 per hour.

Senior Process Engineer

Redwood Materials

Ridgeville, SC • On-site

$102K - $133K/yr

Full-time

This job post has expired today. Applications are no longer accepted.

Redwood Materials rating

7.6

Company rating: 7.6 out of 10

Based on 8 frontline employees who took The Breakroom Quiz

24th of 91 rated recycling and waste

Job description

Senior Process Engineer

As a Senior Process engineer at Redwood you will have the opportunity to make the world a better place by contributing to a wide variety of processes and projects across the business and locations. The chemical engineering team has three main functions that leverage all the fields of chemical and metallurgical processing: Provide sound technical support and continuously improve our commercial operations; Develop new processes and plants to address the immediate challenges of the recycling industry; Research and development to address the future challenges of recycling industry. This Senior Chemical Engineer will fall underneath Redwood's Plant Design and Commissioning group supporting our hydrometallurgy refining plants and related operations.

Responsibilities will include:

  • Working closely with operations and maintenance teams to ensure that our processes are safe, efficient, sustainable, and continuously improving
  • Leading and participating in cross-functional teams to develop and implement new process plant and equipment
  • Testwork and pilot plant design and operation
  • Flowsheet conceptualization and development
  • Flowsheet trade-off evaluations and studies
  • Process plant design
  • Process plant implementation and installation assistance
  • Process plant commissioning and ramp-up

Desired Qualifications

  • Bachelors or Masters in Chemical Engineering, Chemistry, Materials Science, or related discipline
  • 5 to 7 years experience in Chemical Plant Operations and/or Design and Commissioning
  • Large scale industrial processing experience
  • Operational support and track record of solving difficult chemical and metallurgical process problems and making plant improvements
  • Testwork and pilot plant design and operating experience
  • Process modelling (HSCSIM, SysCAD, METSIM) and equipment sizing linking testwork and pilot plant operation to real project implementation
  • Trade-off studies and financial evaluation
  • Process plant design and commissioning
  • Track record of solving difficult chemical and metallurgical processing problems
  • Metallurgical processing context of this experience is desired (mineral processing, hydrometallurgy, pyrometallurgy and electrometallurgy) but it isn't essentia
  • Self Motivated with a hands on approach who takes the initiative
  • Strong written and verbal communication
  • A passion for sustainability and making the world a better place!

Physical Requirements:

  • Ability to safely perform job duties in both office and production environments
  • Must be able to lift and carry up to 50 lbs. as needed
  • Must maintain regular and punctual attendance in alignment with company and regulatory standards
  • Must be able to communicate clearly

Working Conditions:

  • Split work environment between office and the production facility
  • Work may involve extended periods of working in the production facility
  • Ability to work in challenging working conditions which may include exposure to noise, dust, chemicals, and temperature extremes, while protected by PPE, for extended periods of time
  • May require occasional work weekends or alternate shifts to support production needs

What Redwood Materials employees say

Pay

Hours and flexibility

Workplace

Get the full story on Breakroom

Apply