1

Senior Process Development Engineer Jobs in Charleston, SC

Sr. Process Engineer

Charleston, SC · On-site

$99K - $128K/yr

The Sr. Process Engineer's responsibilities include but are not limited to the following ... formulation development lab. These functions will be executed following standard operating ...

Sr. Process Engineer

Charleston, SC · On-site

$99K - $128K/yr

The Sr. Process Engineer is accountable for driving results in a fast-paced environment by ... formulation development lab. These functions will be executed following standard operating ...

Sr. Process Engineer

Charleston, SC · On-site

$99K - $128K/yr

The Sr. Process Engineer's responsibilities include but are not limited to the following ... formulation development lab. These functions will be executed following standard operating ...

Sr. Process Engineer

Charleston, SC · On-site

$80 - $100/hr

The Sr. Process Engineer's responsibilities include but are not limited to the following ... formulation development lab. These functions will be executed following standard operating ...

Senior Advanced Project Engineer

Charleston, SC · On-site

$94K - $123K/yr

The Sr. Advanced Project Engineer will be responsible for capital projects, equipment installations ... This role combines traditional project management with hands-on process development, requiring the ...

Process Development & Standardization * Develop and maintain technical standards, control plans ... Support validation of engineering changes and process modifications. New Technology & Equipment

Manufacturing Process Engineer

Charleston, SC · On-site

$70K - $93K/yr

Process Development & Standardization * Develop and maintain technical standards, control plans ... Support validation of engineering changes and process modifications. New Technology & Equipment

Manufacturing Process Engineer

Charleston, SC · On-site

$70K - $93K/yr

Process Development & Standardization * Develop and maintain technical standards, control plans ... Support validation of engineering changes and process modifications. New Technology & Equipment

Welding Engineer

Ladson, SC · On-site

$125 - $150/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

New

As a Process Engineer at BH Electronics, you will be responsible for developing, implementing, and ... Participate in product development and design reviews to provide input on manufacturability and ...

The Process Engineer is accountable for driving results in a fast-paced environment by providing ... formulation development lab. These functions will be executed following standard operating ...

The Process Engineer's responsibilities include but are not limited to the following: performing ... formulation development lab. These functions will be executed following standard operating ...

The Process Engineer's responsibilities include but are not limited to the following: performing ... formulation development lab. These functions will be executed following standard operating ...

Welding Engineer

Ladson, SC · On-site

$35 - $48/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

Welding Engineer

Ladson, SC · On-site

$35 - $48/hr

The Welding Engineer III is a senior technical authority responsible for leading complex welding ... product/process development. * Develop and maintain welding standards, work instructions ...

next page

Showing results 1-20

Senior Process Development Engineer information

See Charleston, SC salary details

$70.2K

$113.3K

$159.6K

How much do senior process development engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process development engineer in Charleston, SC is $113,342.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,300.00 and $125,900.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Charleston, SC?

For Senior Process Development Engineer jobs in Charleston, SC, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Charleston, SC look for?

The top searched job categories for Senior Process Development Engineer jobs in Charleston, SC are:

Infographic showing various Senior Process Development Engineer job openings in Charleston, SC as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, and 2% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $113,342 per year, or $54.5 per hour.

Sr. Process Engineer

Alcami Corporation

Charleston, SC • On-site

$99K - $128K/yr

Full-time

Re-posted 29 days ago


Alcami rating

7.8

Company rating: 7.8 out of 10

Based on 9 frontline employees who took The Breakroom Quiz


Job description

 

At Alcami, we deliver reliable solutions that unlock the potential of transformative medicines from discovery to commercialization, through trusted partnership with our clients, recognized industry expertise and proven regulatory track record.

Are you interested in joining our team?

Job Summary

The Sr. Process Engineer is accountable for driving results in a fast-paced environment by providing technical support for clinical and commercial parenteral Drug Product manufacturing. The Sr. Process Engineer's responsibilities include but are not limited to the following: performing tech transfers of new processes and technologies into the site, preparation of documentation to support process validation and batch manufacturing, troubleshooting manufacturing processes, completing process deviations and investigations, and coordinating lab studies with the formulation development lab. These functions will be executed following standard operating procedures and batch records in accordance with FDA and EU requirements and current Good Manufacturing Practices.

On-Site Expectations
  • 100% on-site position.
  • 1st Shift: Monday - Friday, 8:00am - 5:00pm.
Responsibilities
  • Provides technical assistance for process tech transfer and validation efforts for assigned manufacturing projects.
  • Writes Master Batch Records with a strong understanding of equipment, critical process parameters, in-process tests, etc.
  • Monitors manufacturing processes during production runs to assess any technical process issues and provides troubleshooting support as needed.
  • Author manufacturing investigations and complete CAPA assignments.
  • Composes process validation documentation, including CQA assessment, pFMEA risk assessment, and process validation protocols.
  • Identifies specific parameters, sampling, and tests used in the validation protocols of new and existing products.
  • Interact with clients during routinely scheduled project meetings.
  • Ensures timely completion and compliance with cGMP and all other relevant company training requirements.
  • Other duties as assigned.
Qualifications
  • Bachelor's degree in Engineering, Pharmacy, or Chemistry.
  • 5 years of experience of technical support in a sterile pharmaceutical manufacturing environment.
  • Previous experience supporting tech transfer of parenteral Drug Products preferred.
Knowledge, Skills, and Abilities
  • Excellent verbal communication, written communication, documentation, negotiation, critical thinking, analytical, problem solving, detail orientation, organization and time management skills required.
  • Working knowledge of cGMP requirements related to sterile Drug Product manufacturing processes.
  • Working knowledge of EU regulations preferred.
  • Proficiency with Microsoft office (Word, Excel, Outlook) required.
  • Ability to interact with internal stakeholders and external customers.
Travel Expectations
  • Up to 5% domestic travel.
Physical Demands and Work Environment

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is required to frequently stand, walk, sit; talk or hear; use hands to finger, handle or feel. The employee is required some of the time to reach with hands and arms. The employee is required occasionally to climb or balance; and taste or smell. The employee must frequently lift and/or move up to 25 pounds. There is no special vision requirement for this job. The employee may occasionally work near moving mechanical parts; fumes or airborne particles; toxic or caustic chemicals.

#IND1

Employment Type: FULL_TIME

What Alcami employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom