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Senior Process Development Engineer Jobs in Arizona

Three Point Solutions

Principal R&D Engineer

Tempe, AZ · On-site

$55 - $65/hr

Principal R&D Engineer Client: Medical Device Manufacturing Company Duration: 8.5 Months ... Design and execute process characterization, validation (IQ/OQ/PQ), DOE, and TMV activities.

ASM

Senior Process Engineer, Productivity

Phoenix, AZ

$103K - $133K/yr

As a Process Productivity Engineer at ASM, you will work with our customers as a system level expert focused on product support for new product development. This role will require 25-50% domestic and ...

ASM

Senior Process Engineer, Productivity

Phoenix, AZ · On-site

$103K - $133K/yr

Our development programs help support your growth, shaping your future and pushing the boundaries of innovation to unleash potential. As a Process Productivity Engineer at ASM, you will work with our ...

Viasat, Inc.

Senior IT Process Engineer

Tempe, AZ · On-site

$158K - $237K/yr

What you'll do The Senior Process Engineer plays a critical role in advancing Global IT from an asset and processcentric organization to a serviceoriented operating model. This role is accountable ...

Rivian

Sr. Development Engineer

Wittmann, AZ · On-site

$93K - $117K/yr

Role Summary As a Senior Development Engineer, you will lead hands-on prototype vehicle development ... Rivian is committed to ensuring that our hiring process is accessible for persons with disabilities.

Rivian

Sr. Development Engineer

Wittmann, AZ · On-site

$93K - $117K/yr

Role Summary As a Senior Development Engineer, you will lead hands-on prototype vehicle development ... Rivian is committed to ensuring that our hiring process is accessible for persons with disabilities.

Rivian

Sr. Development Engineer

Wittmann, AZ · On-site

$93K - $117K/yr

Role Summary As a Senior Development Engineer, you will lead hands-on prototype vehicle development ... Rivian is committed to ensuring that our hiring process is accessible for persons with disabilities.

Intel

Staff Process Engineer, Dry Etch

Phoenix, AZ · On-site

Manufacturing Development Customer Engineering (MDCE) is Intel's newest organization within Intel ... Perform process technology feasibility studies using theoretical simulations and practical ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Arizona

Senior Process Development Engineer information

See Arizona salary details

$69.9K

$112.9K

$158.9K

How much do senior process development engineer jobs pay per year?

As of Sep 1, 2026, the average yearly pay for senior process development engineer in Arizona is $112,866.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,900.00 and $125,300.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Arizona?

For Senior Process Development Engineer jobs in Arizona, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Arizona look for?

The top searched job categories for Senior Process Development Engineer jobs in Arizona are:

What cities in Arizona are hiring for Senior Process Development Engineer jobs?

Cities in Arizona with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Arizona as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $112,866 per year, or $54.3 per hour.

Principal R&D Engineer

Three Point Solutions

Tempe, AZ • On-site

$55 - $65/hr

Contractor

Re-posted 19 days ago

Job description

Job Title:         Principal R&D Engineer

Client:             Medical Device Manufacturing Company

Duration:         8.5 Months (Possibility of Extension)

Location:         Tempe, AZ 85281

Shift:                1st Shift

Description:

  • Lead the development, validation, and optimization of medical device manufacturing processes.
  • Design and execute process characterization, validation (IQ/OQ/PQ), DOE, and TMV activities.
  • Analyze manufacturing data using statistical methods to drive process improvements and solve complex engineering problems.
  • Collaborate with cross-functional teams to support product development, manufacturing readiness, and commercialization.
  • Conduct root cause investigations and implement corrective actions using DMAIC, 5 Whys, and Lean Six Sigma methodologies.
  • Ensure compliance with quality management systems, regulatory requirements, and validation standards.
  • Lead technical projects, mentor team members, and communicate project progress, risks, and solutions.
  • Support research, product development, and continuous improvement initiatives for medical devices.

Required Skills:

  • Process Development & Validation (DOE, IQ/OQ/PQ, TMV)
  • Statistical Analysis
  • Root Cause Analysis
  • Medical Device Manufacturing
  • Cross-Functional Project Leadership
  • Quality Management Systems (QMS)
  • Technical Problem Solving
  • Project Management
  • Risk Management
  • Technical Documentation

Preferred Skills:

  • HPLC, LCMS, FTIR, Mass Spectrometry
  • Lean Six Sigma / DFSS / DRM
  • Green Belt Certification
  • Technical Writing
  • Investigation & CAPA
  • Medical Device Regulatory Compliance

Education:

  • Advanced degree in Mechanical Engineering, Biomedical Engineering, Materials Science, Physics, Chemistry, Chemical Engineering, or a related engineering/science discipline.

Experience:

  • 7+ years of relevant R&D or manufacturing engineering experience, or
  • 5+ years of relevant experience with an advanced degree.
  • Experience in medical device process development, validation, and cross-functional project leadership is required.

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