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Senior Mechanical Simulation Engineer Jobs (NOW HIRING)

FIRST RF

Mechanical Simulation Engineer

Boulder, CO

Develop and validate simulation models through correlation with environment, thermal, and vibration test data * Collaborate with RF, mechanical, and electrical, and systems engineers to optimize ...

EcoSense Lighting

Senior Mechanical Engineer

Los Angeles, CA · On-site

$112K - $148K/yr

We are seeking a well-established Sr. Mechanical Engineer to play a critical, leading role in our ... Proficiency with thermal and mechanical simulation tools preferred * Ability to develop and ...

EcoSense Lighting

Senior Mechanical Engineer

Los Angeles, CA · On-site

$112K - $148K/yr

We are seeking a well-established Sr. Mechanical Engineer to play a critical, leading role in our ... Proficiency with thermal and mechanical simulation tools preferred * Ability to develop and ...

Datwyler

Simulation Engineer

North Canton, OH · Hybrid

$73K - $83K/yr

Simulation Engineer Location: North Canton, OH - Hybrid Position Overview Datwyler is seeking a ... Degree in Mechanical Engineering, Materials Science, Physics, Applied Mathematics, or a related ...

Datwyler

Simulation Engineer

North Canton, OH · On-site

$73K - $83K/yr

Simulation Engineer Location: North Canton, OH - Hybrid Position Overview Datwyler is seeking a ... Degree in Mechanical Engineering, Materials Science, Physics, Applied Mathematics, or a related ...

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Senior Mechanical Simulation Engineer information

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How much do senior mechanical simulation engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior mechanical simulation engineer in the United States is $122,564.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $138,000.00 per year, depending on experience, location, and employer.

What is the difference between Senior Mechanical Simulation Engineer vs Mechanical Design Engineer?

AspectSenior Mechanical Simulation EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, certifications in simulation toolsBachelor's or Master's in Mechanical Engineering, CAD certifications
Work EnvironmentFocus on simulation, analysis, and testingFocus on designing, drafting, and developing mechanical components
Employer & Industry UsageUsed in automotive, aerospace, manufacturing for simulation tasksUsed across industries for product development and design

The Senior Mechanical Simulation Engineer specializes in advanced simulation and analysis of mechanical systems, often working closely with design teams. In contrast, the Mechanical Design Engineer primarily focuses on creating and developing mechanical components and assemblies. Both roles require a strong engineering background, but their core responsibilities and daily tasks differ significantly.

What challenges do senior mechanical simulation engineers face when working on complex projects?

Senior Mechanical Simulation Engineers frequently encounter challenges such as balancing simulation accuracy with project deadlines, handling large and complex data sets, and integrating simulation results with other engineering disciplines. Collaborating closely with design, testing, and manufacturing teams is essential to ensure that simulation findings translate effectively into real-world applications. Additionally, staying updated on the latest simulation tools and methodologies is important for optimizing workflows and maintaining a competitive edge in the field.

What is a senior mechanical simulation engineer?

Senior Mechanical Simulation Engineers are experienced professionals who use advanced software tools to model and analyze mechanical systems and components. They simulate real-world conditions—such as stress, heat, and motion—to predict how products will perform, identify potential failures, and optimize designs before physical prototypes are built. These engineers often lead simulation projects, mentor junior team members, and collaborate with design, manufacturing, and testing teams to ensure products meet performance and safety standards. Their expertise is crucial in industries like automotive, aerospace, manufacturing, and energy.

What skills and qualifications are needed to be a senior mechanical simulation engineer?

To thrive as a Senior Mechanical Simulation Engineer, you need a strong background in mechanical engineering, advanced knowledge of physics and mathematics, and typically a bachelor’s or master’s degree in engineering. Expertise in simulation tools such as ANSYS, Abaqus, and SolidWorks, as well as proficiency with CAD and FEA/CFD software, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you collaborate with cross-functional teams and present complex data clearly. These skills ensure accurate simulations, drive innovative design solutions, and support efficient product development processes.
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Senior Mechanical Simulation Engineer jobs near you
Infographic showing various Senior Mechanical Simulation Engineer job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 7% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $122,564 per year, or $58.9 per hour.

Senior Mechanical Simulation Engineer

GM Performance Power Units

Concord, NC • On-site

$97K - $128K/yr

Full-time

Medical, Life, Retirement, PTO

Re-posted 11 days ago

Job description

GM Performance Power Units - Concord, NC
Senior Mechanical Simulation Engineer - Onsite
Job Summary
GM Performance Power Units is seeking a Sr. Mechanical Simulation Engineer to join our Power Unit team in Concord, NC. In this role, you will utilize your skills across Finite Element Analysis (FEA) and Multi-Body Dynamics (MBD) to support the design, validation, and optimization of high-performance power unit components and systems.
Key Responsibilities
  • Perform FEA and MBD simulations on power unit components and assemblies.
  • Conduct static, dynamic, thermal, and fatigue analyses.
  • Support performance, reliability, and cost optimization through simulation-based validation.
  • Collaborate with fellow engineers on high-load and high-performance design challenges.
  • Validate simulations through correlation with physical testing and measured data.
  • Contribute to the development and continuous improvement of simulation workflows.
  • Guide and influence the wider engineering team by providing technical leadership and sharing best practices.
  • Mentor junior engineers, fostering skill development and technical excellence.
  • Work closely with manufacturing, quality, and test teams to support product development and validation, and problem solve by finding solutions.
  • Lead and contribute to design reviews, ensuring technical accuracy, feasibility, and compliance with engineering standards.
  • Work independently and under pressure in a fast-paced motorsport environment.
  • Document and report calculation results in line with development cycles.
  • Ensure adherence to the program plan, meeting milestones, deliverables, and technical objectives, while effectively communicating progress, risks, and mitigation strategies to management.

Required Qualifications
  • Bachelor's or Master's degree in Mechanical Engineering or related field.
  • 6+ years of professional experience in race engine design and development field or environment working with high performance engines.
  • Experience in Finite Element Analysis (FEA) and Multi-Body Dynamics (MBD).
  • Strong proficiency in Abaqus, OptiStruct, AVL Excite, HyperMesh or similar tools.
  • Proven expertise in metallic materials used in motorsport.
  • Excellent problem-solving skills, analytical mindset, and attention to detail.
  • Strong communication and information-sharing skills, engage and influence teams, ensure clarity of objectives and alignment across engineering disciplines.
  • Project Management knowledge.

Preferred Qualifications
  • Experience with internal combustion engines or rotating machinery.
  • Knowledge of fatigue analysis, vibration theory, resonance, and forced response.
  • Exposure to advanced fluid dynamics, turbulence models, and heat transfer.
  • Programming or scripting skills. (Python, MATLAB)
  • Hands-on motorsport experience.

By joining GMPPU, you will:
  • Help deliver simulation-driven performance improvements directly impacting race results
  • Contribute to the development of industry-leading simulation and validation practices
  • Gain experience in a fast-paced engineering environment where innovation drives success
  • Work in a team that thrives on passion, precision, and the pursuit of motorsport excellence

Ready to be part of a team that pushes boundaries both on and off the track? At GM Performance Power Units, we are developing a new era of performance for the Formula 1 grid. Joining us means entering a startup racing environment backed by a legacy of engineering excellence, giving you the rare opportunity to help build a world-class program from day one. We believe in rewarding innovation and powering potential. As part of our team, you'll benefit from a competitive and comprehensive package designed to support your performance, well-being, and future, helping you thrive at every level.
That includes access to:
  • Bonus scheme
  • Private healthcare
  • 401(k) plan including company match
  • Employer-paid life insurance and disability coverage
  • 32 days annual leave (including holidays)
  • Free financial advisor access
  • Employee Assistance Programs (EAP)
  • Subsidized on-site dining
  • On-site gym
  • Discounted GM vehicle purchase/lease program
  • Free on-site EV charging for personal GM vehicles

It's all part of our commitment to creating a workplace that's as high-performing and forward-thinking as the people who make it succeed.
Join us and help power what's next.
Why Join Us
You'll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.
Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.
Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.

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