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Senior Mechanical Simulation Engineer Jobs in Indiana

Senior Mechanical Engineer

Madison, IN · On-site

$95K - $126K/yr

Coordinating/reviewing simulations including static and vibration FEA, thermal FEA/CFD, and plastic part MFA. * Senior Mechanical Engineer will ensuring designs meet all thermal, vibration, corrosion ...

Senior Mechanical Engineer

Madison, IN · On-site

$95K - $126K/yr

Coordinating/reviewing simulations including static and vibration FEA, thermal FEA/CFD, and plastic part MFA. * Senior Mechanical Engineer will ensuring designs meet all thermal, vibration, corrosion ...

Senior Mechanical Engineer

Madison, IN · On-site

$95K - $126K/yr

Coordinating/reviewing simulations including static and vibration FEA, thermal FEA/CFD, and plastic part MFA. * Senior Mechanical Engineer will ensuring designs meet all thermal, vibration, corrosion ...

Senior Mechanical Engineer

Crane, IN · On-site

$104K - $137K/yr

Senior Mechanical Engineer Location: NSWC-Crane, IN Position Type: Full-Time Travel Requirements ... Conduct simulations, modeling, and testing to validate designs and optimize performance. * Identify ...

Sr. Mechanical Engineer

Richmond, IN · On-site

$93K - $123K/yr

If this is intriguing to you, read on! We're looking for a senior level Mechanical Design Engineer who could create concepts, designs, details, and engineering simulations for special automated ...

Senior Mechanical Engineer

Crane, IN · On-site

$104K - $137K/yr

Senior Mechanical Engineer Location: NSWC-Crane, IN Position Type: Full-Time Travel Requirements ... Conduct simulations, modeling, and testing to validate designs and optimize performance. * Identify ...

Senior Mechanical Engineer

Crane, IN

$104K - $137K/yr

Senior Mechanical Engineer Location: NSWC-Crane, IN Position Type: Full-Time Travel Requirements ... Conduct simulations, modeling, and testing to validate designs and optimize performance. * Identify ...

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Senior Mechanical Simulation Engineer information

What is a senior mechanical simulation engineer?

Senior Mechanical Simulation Engineers are experienced professionals who use advanced software tools to model and analyze mechanical systems and components. They simulate real-world conditions—such as stress, heat, and motion—to predict how products will perform, identify potential failures, and optimize designs before physical prototypes are built. These engineers often lead simulation projects, mentor junior team members, and collaborate with design, manufacturing, and testing teams to ensure products meet performance and safety standards. Their expertise is crucial in industries like automotive, aerospace, manufacturing, and energy.

What skills and qualifications are needed to be a senior mechanical simulation engineer?

To thrive as a Senior Mechanical Simulation Engineer, you need a strong background in mechanical engineering, advanced knowledge of physics and mathematics, and typically a bachelor’s or master’s degree in engineering. Expertise in simulation tools such as ANSYS, Abaqus, and SolidWorks, as well as proficiency with CAD and FEA/CFD software, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you collaborate with cross-functional teams and present complex data clearly. These skills ensure accurate simulations, drive innovative design solutions, and support efficient product development processes.

What challenges do senior mechanical simulation engineers face when working on complex projects?

Senior Mechanical Simulation Engineers frequently encounter challenges such as balancing simulation accuracy with project deadlines, handling large and complex data sets, and integrating simulation results with other engineering disciplines. Collaborating closely with design, testing, and manufacturing teams is essential to ensure that simulation findings translate effectively into real-world applications. Additionally, staying updated on the latest simulation tools and methodologies is important for optimizing workflows and maintaining a competitive edge in the field.

What is the difference between Senior Mechanical Simulation Engineer vs Mechanical Design Engineer?

AspectSenior Mechanical Simulation EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, certifications in simulation toolsBachelor's or Master's in Mechanical Engineering, CAD certifications
Work EnvironmentFocus on simulation, analysis, and testingFocus on designing, drafting, and developing mechanical components
Employer & Industry UsageUsed in automotive, aerospace, manufacturing for simulation tasksUsed across industries for product development and design

The Senior Mechanical Simulation Engineer specializes in advanced simulation and analysis of mechanical systems, often working closely with design teams. In contrast, the Mechanical Design Engineer primarily focuses on creating and developing mechanical components and assemblies. Both roles require a strong engineering background, but their core responsibilities and daily tasks differ significantly.

What are popular job titles related to Senior Mechanical Simulation Engineer jobs in Indiana?

For Senior Mechanical Simulation Engineer jobs in Indiana, the most frequently searched job titles are:

What job categories do people searching Senior Mechanical Simulation Engineer jobs in Indiana look for?

The top searched job categories for Senior Mechanical Simulation Engineer jobs in Indiana are:

What cities in Indiana are hiring for Senior Mechanical Simulation Engineer jobs?

Cities in Indiana with the most Senior Mechanical Simulation Engineer job openings:

Infographic showing various Senior Mechanical Simulation Engineer job openings in Indiana as of August 2026, with employment types broken down into 87% Full Time, 10% Part Time, 2% Contract, and 1% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution.

Senior Mechanical Engineer

Grote Industries

Madison, IN • On-site

$95K - $126K/yr

Other

Re-posted 18 days ago


Job description

Business Title: Senior Mechanical Engineer
Reports to: Senior Engineering Manager
Leadership Scope: Individual Contributor
Company Info: With a heritage of nearly 120 years, we aren't just a company; we are a brand of trust. But more than anything, we are a collection of individuals who, together, give Grote Industries a decisive competitive advantage. At Grote, our shared vision is clear - to meet the needs of the customers we serve. We accomplish that mission every day by following a set of core values that makes us who we are.
Innovation has been the hallmark of Grote Industries from the start. From durable, easy to see stop lights to the latest in LED lighting technology, Grote has been leading the way in advanced vehicle system solutions from early in the last century right up to today. With these innovations, Grote has helped millions of people throughout North America and the world benefit from the innovation and design excellence of Grote products.
Position Summary: The Senior Mechanical Engineer is responsible for the design, development, validation, and support of automotive headlamp and signal lamp systems for OEM customers in the heavy-duty market. This role leads mechanical design activities, supports cross-functional teams, and ensures products meet regulatory, customer, performance, durability, quality, manufacturing, and cost requirements while mentoring less-experienced engineers.
Position Duties:
  • The Senior Mechanical Engineer will be working with project team members to understand/develop requirements and to develop new or improved lamp concepts/designs satisfying regulatory and customer performance, durability, and quality requirements along with meeting internal manufacturing process requirements and cost targets.
  • Senior Mechanical Engineer will developing the design of mechanical systems and components for lamps and directing/reviewing the development of the CAD models of all components and assemblies including molded plastic lenses, housings, brackets, and bezels, die cast and stamped heatsinks, fasteners, etc.
  • Senior Mechanical Engineer will leading the development of drawings for all components and assemblies ensuring the proper use of GD&T and linear dimensioning/tolerancing as appropriate, that all critical features are defined, that all relevant specifications are noted, completeness and accuracy, etc.
  • Performing tolerance stack-up analysis using statistical methods as appropriate
  • Coordinating/reviewing simulations including static and vibration FEA, thermal FEA/CFD, and plastic part MFA.
  • Senior Mechanical Engineer will ensuring designs meet all thermal, vibration, corrosion, impact, chemical, abrasion, and other mechanical requirements.
  • Performing and/or coordinating testing of lamps and components to ensure the product meets all requirements.
  • Developing/improving and documenting design, simulation, and testing standards related to all aspects of lamp mechanical design.
  • Researching, interpreting, and applying relevant regulatory requirements and industry standards including FMVSS 108, UN Regulations (R148-R150), SAE Lighting Systems Group standards, and those from ASTM, ANSI, ISO, etc.
  • Senior Mechanical Engineer will working with the Manufacturing and Quality teams to troubleshoot and resolve issues related to manufacturing processes and quality controls.
  • Working with the Purchasing team in the sourcing of purchased components and validation of suppliers and ensuring that purchased components are properly designed/spec'd to conform to industry standards, minimize cost, and maximize supply chain flexibility.
  • Working with the Sales team in the quoting of new or revised business and customer management including the estimation of part and capital costs.
  • Mentoring other engineers and team members in all aspects, and optical aspects in particular, of lamp quoting, design, manufacturing, validation, etc.

Requirements: The Senior Mechanical Engineering candidate will have a Bachelor's degree or higher in Mechanical Engineering or a related technical field and extensive (3-5+ years) mechanical engineering design experience in automotive headlamps and/or signal lamps including familiarity with relevant optical and/or electrical engineering design principles, along with experience with the manufacturing processes relevant to automotive lighting, such as injection molding, plastic part assembly, coatings, etc. Good documentation, communication, and teamwork are essential. Specific relevant skills/experience are listed below:
  • Injection molded plastic part design including a thorough understanding of injection mold tooling and plastic part assembly and a range of plastic materials including PC, PMMA, ABS, ASA, nylon, and PP including fillers.
  • Heatsink design, specifically utilizing die cast or stamped aluminum or injection molded thermally conductive plastics
  • Creo CAD experience is optimal, followed by Catia or NX and then other systems
  • Performing and/or coordinating/reviewing the listed simulations/analyses utilizing the listed or similar software:
    • Vibration/Static/Thermal FEA utilizing Ansys Mechanical
    • Thermal CFD utilizing FloEFD
    • Mold flow analysis utilizing MoldEx, followed by AutoDesk MoldFlow
    • Part measurement and dimensional analysis utilizing PolyWorks
  • Advanced GD&T application
  • Tolerance stack-up analysis
  • Research, review, interpretation, and application of relevant regulatory requirements and industry standards, specifically in relation to FMVSS 108, UN Regulations (R148-R150), and the SAE Lighting Systems Group